3-2
BL-CB22-1214 - 04-11-2019
Although a leakage voltage reading of zero volts may
not be possible, a cleaner battery will have more
usable charge for truck operation and not affect opera-
tion of electronic devices on the unit.
3-3.2. Safety Rules
• Wear protective clothing, such as rubber apron,
gloves, boots and goggles when performing any
maintenance on batteries. Do not allow electrolyte to
come in contact with eyes, skin, clothing or floor. If
electrolyte comes in contact with eyes, flush immedi-
ately and thoroughly with clean water. Obtain medi-
cal attention immediately. Should electrolyte be
spilled on skin, rinse promptly with clean water and
wash with soap. A baking soda solution (one pound
to one galleon of water) will neutralize acid spilled on
clothing, floor or any other surface. Apply solution
until bubbing stops and rinse with clean water.
• If truck is equipped with wet cell batteries, keep vent
plugs firmly in place at all times except when adding
water or taking hydrometer readings. Do not allow
dirt, cleaning solution or other foreign material to
enter cells. Impurities in electrolyte has a neutraliz-
ing effect reducing available charge.
• Do not bring any type of flame, spark, etc., near the
battery. Gas formed while the battery is charging, is
highly explosive. This gas remains in the cells long
after charging has stopped.
• Do not lay metallic or conductive objects on battery.
Arcing will result.
• Do not touch non-insulated parts of DC output con-
nector or battery terminals to avoid possible electri-
cal shock.
• De-energize all AC and DC power connections
before servicing battery.
• Do not charge a frozen battery.
• Do not use charger if it has been dropped or other-
wise damaged.
3-3.3. Battery Care and Charging
CAUTION:
Never smoke or bring open flame near
the battery. Gas formed during charging
is highly explosive and can cause seri-
ous injury.
1.
Charge the battery only in areas designated for
that use.
2.
Make certain the charger being used matches the
voltage and amperage of the truck battery.
3.
Before disconnecting or connecting batteries to a
charger, make sure the charger is “OFF”. If an
attempt is made to do this while the charger is
“ON”, serious injury to you, the battery and the
charger could result.
4.
Before connecting the battery cable to the trucks
receptacle, make sure the key switch is off. The
battery cable must be fully connected before the
truck is used. If the plug is not making good con-
tact, heat will weld the two parts of the battery
connector together, making it difficult to remove
and necessary to replace.
5.
Battery terminals should be checked and cleaned
of corrosion regularly. Good battery terminal con-
tact is essential not only for operation, but also for
proper charging of the battery.
6.
The charging requirements will vary depending on
the use of the truck. The battery should be given
an equalizing charge on a weekly basis. This
charge should normally be an additional three
hours at the finish rate.
7.
Make certain battery used meets weight and size
requirements of truck. NEVER operate truck with
an undersized battery.
3-3.4. Battery Cleaning
Always keep vent plugs tightly in place when cleaning
battery. When properly watered and charged, the bat-
tery will remain clean and dry. All that is necessary is
to brush or blow off any dust or dirt that may accumu-
late on them. However, if electrolyte is spilled or over-
flows from a cell, it should be neutralized with a
solution of baking soda and water, brushing the soda
solution beneath the connectors and removing grime
from the covers. Then rinse the battery with cool water
from a low pressure supply to remove the soda and
loosen dirt. If batteries stay wet consistently, they may
be either overcharged or over filled. This condition
should be investigated and corrected.
Содержание CB22
Страница 9: ...BL CB22 1214 04 11 2019 2 3 Figure 2 2 Sample of Operator Check List R6479 ...
Страница 12: ...2 6 BL CB22 1214 04 11 2019 NOTES ...
Страница 18: ...3 6 BL CB22 1214 04 11 2019 NOTES ...
Страница 34: ...4 16 BL CB22 1214 04 11 2019 NOTES ...
Страница 39: ...BL CB22 1214 04 11 2019 5 5 Figure 5 4 Cap Assembly R6878A ...
Страница 42: ...6 2 BL CB22 1214 04 11 2019 Figure 6 1 Transmission Motor Brake Assembly R6879A ...
Страница 44: ...7 2 BL CB22 1214 04 11 2019 Figure 7 1 Transmission Motor Brake Assembly R6879A ...
Страница 45: ...BL CB22 1214 04 11 2019 7 3 Figure 7 2 Load Wheels R6882A ...
Страница 46: ...7 4 BL CB22 1214 04 11 2019 NOTES ...
Страница 48: ...8 2 BL CB22 1214 04 11 2019 Figure 8 2 Elevation System Telescopic R6883 ...
Страница 50: ...8 4 BL CB22 1214 04 11 2019 Figure 8 3 Mast TRIMAST R6884A ...
Страница 52: ...8 6 BL CB22 1214 04 11 2019 NOTES ...
Страница 54: ...9 2 BL CB22 1214 04 11 2019 Figure 9 1 Hydraulic System R8009 ...
Страница 56: ...9 4 BL CB22 1214 04 11 2019 Figure 9 3 Hydraulic System TRIMAST R6888A ...
Страница 58: ...9 6 BL CB22 1214 04 11 2019 Figure 9 4 Elevation System Telescopic R6883A ...
Страница 59: ...BL CB22 1214 04 11 2019 9 7 Figure 9 5 Lift Cylinder Telescopic R6889A ...
Страница 61: ...BL CB22 1214 04 11 2019 9 9 Figure 9 6 Elevation System TRIMAST R6884A ...
Страница 62: ...9 10 BL CB22 1214 04 11 2019 Figure 9 7 Free Lift Cylinder TRIMAST R6890A ...
Страница 64: ...9 12 BL CB22 1214 04 11 2019 Figure 9 8 Secondary Lift Cylinder TRIMAST R6891 ...
Страница 67: ...BL CB22 1214 04 11 2019 9 15 Figure 9 10 Tilt Cylinder R6893 ...
Страница 68: ...9 16 BL CB22 1214 04 11 2019 NOTES ...
Страница 70: ...10 2 BL CB22 1214 04 11 2019 Figure 10 1Electrical System Used up to Serial S2320148 R6478 R6894A ...
Страница 71: ...BL CB22 1214 04 11 2019 10 3 Figure 10 2 Electrical System Used from Serial S2320149 R6478 R6894A ...
Страница 72: ...10 4 BL CB22 1214 04 11 2019 Figure 10 3 Electrical Panel R6478 R6895A ...
Страница 74: ...10 6 BL CB22 1214 04 11 2019 Figure 10 4 Transmission Motor Brake Assembly R6879A ...
Страница 75: ...BL CB22 1214 04 11 2019 11 1 SECTION 11 OPTIONAL EQUIPMENT ...
Страница 76: ...11 2 BL CB22 1214 04 11 2019 NOTES ...
Страница 78: ...12 2 BL CB22 1214 04 11 2019 Figure 12 1 Steering System R6876A ...
Страница 80: ...12 4 BL CB22 1214 04 11 2019 Figure 12 2 Control Head Used up to Serial Number 327120792 R6877A ...
Страница 82: ...12 6 BL CB22 1214 04 11 2019 Figure 12 3 Control Head Used from Serial Number 327120793 DE_0048 ...
Страница 84: ...12 8 BL CB22 1214 04 11 2019 Figure 12 4 Cap Assembly Used up to Serial Number 327120792 R6878A ...
Страница 86: ...12 10 BL CB22 1214 04 11 2019 Figure 12 5 Cap Assembly Used from Serial Number 327120793 DE_0049 ...
Страница 90: ...12 14 BL CB22 1214 04 11 2019 Figure 12 7 Transmission Motor Brake Assembly R6879A ...
Страница 92: ...12 16 BL CB22 1214 04 11 2019 Figure 12 8 Transmission Used between Serial S2214169 327121134 R8018 ...
Страница 94: ...12 18 BL CB22 1214 04 11 2019 Figure 12 9 Transmission Used from Serial 327121134 DE_0050 ...
Страница 96: ...12 20 BL CB22 1214 04 11 2019 Figure 12 10 Compartment R6880 ...
Страница 98: ...12 22 BL CB22 1214 04 11 2019 Figure 12 11 Frame R6881 ...
Страница 100: ...12 24 BL CB22 1214 04 11 2019 Figure 12 12 Load Wheels R6882A ...
Страница 102: ...12 26 BL CB22 1214 04 11 2019 Figure 12 13 Elevation System Telescopic ...
Страница 104: ...12 28 BL CB22 1214 04 11 2019 Figure 12 14 Elevation System Telescopic Continued R6883A ...
Страница 106: ...12 30 BL CB22 1214 04 11 2019 Figure 12 15 Elevation System Three Stage R6884A ...
Страница 108: ...12 32 BL CB22 1214 04 11 2019 Figure 12 16 Elevation System Three Stage Continued R6884A ...
Страница 110: ...12 34 BL CB22 1214 04 11 2019 Figure 12 17 Lift Carriage Two Stage R6815A ...
Страница 112: ...12 36 BL CB22 1214 04 11 2019 Figure 12 18 Lift Carriage Three Stage R8008 ...
Страница 114: ...12 38 BL CB22 1214 04 11 2019 Figure 12 19 Chain Assembly R6818 ...
Страница 116: ...12 40 BL CB22 1214 04 11 2019 Figure 12 20 Hydraulic System Used up to serial number 324200458 R8009 ...
Страница 118: ...12 42 BL CB22 1214 04 11 2019 Figure 12 21 Hydraulic System Used from serial number 324200459 R8216 ...
Страница 120: ...12 44 BL CB22 1214 04 11 2019 Figure 12 22 Pump Motor Used up to serial number 324200458 R6886A ...
Страница 122: ...12 46 BL CB22 1214 04 11 2019 Figure 12 23 Pump Motor Used from serial number 324200459 R8217 ...
Страница 124: ...12 48 BL CB22 1214 04 11 2019 Figure 12 24 Hydraulic System Telescopic R6887A ...
Страница 126: ...12 50 BL CB22 1214 04 11 2019 Figure 12 25 Hydraulic System Three Stage Used up to 12 26 12 R6888A ...
Страница 128: ...12 52 BL CB22 1214 04 11 2019 Figure 12 26 Hydraulic System Three Stage Used from 12 27 12 R8010 ...
Страница 130: ...12 54 BL CB22 1214 04 11 2019 Figure 12 27 Tilt Cylinder Mounting R6892 ...
Страница 132: ...12 56 BL CB22 1214 04 11 2019 Figure 12 28 Lift Cylinder Telescopic R6889A ...
Страница 134: ...12 58 BL CB22 1214 04 11 2019 Figure 12 29 Free Lift Cylinder Three Stage R6890 ...
Страница 136: ...12 60 BL CB22 1214 04 11 2019 Figure 12 30 Secondary Lift Cylinder Three Stage Mast Used up to 09 15 13 R6891 ...
Страница 138: ...12 62 BL CB22 1214 04 11 2019 Figure 12 31 Secondary Lift Cylinder Three Stage Mast Used from 09 16 13 R8011 ...
Страница 140: ...12 64 BL CB22 1214 04 11 2019 Figure 12 32 Tilt Cylinder Used up to Serial S2118062 R6893A ...
Страница 142: ...12 66 BL CB22 1214 04 11 2019 Figure 12 33 Tilt Cylinder Used from Serial S2118063 R8012 ...
Страница 144: ...12 68 BL CB22 1214 04 11 2019 Figure 12 34 Electrical System Used up to Serial S2320148 R6894A ...
Страница 146: ...12 70 BL CB22 1214 04 11 2019 Figure 12 35 Electrical System Used from Serial S2320149 R8013 ...
Страница 148: ...12 72 BL CB22 1214 04 11 2019 Figure 12 36 Electrical Panel Used up to Serial S2320148 R6895A ...
Страница 150: ...12 74 BL CB22 1214 04 11 2019 Figure 12 37 Electrical Panel Used from Serial S2320149 R8014 ...
Страница 152: ...12 76 BL CB22 1214 04 11 2019 Figure 12 38 Drive Motor R8015 ...
Страница 154: ...12 78 BL CB22 1214 04 11 2019 Figure 12 39 Wiring Harness Used up to Serial S2320148 R6896A ...
Страница 156: ...12 80 BL CB22 1214 04 11 2019 Figure 12 40 Wiring Harness Used from Serial S2320149 R8016 ...
Страница 158: ...12 82 BL CB22 1214 04 11 2019 Figure 12 41 Wiring Cables Used up to Serial S2320148 R6897A ...
Страница 160: ...12 84 BL CB22 1214 04 11 2019 Figure 12 42 Wiring Cables Used from Serial S2320149 R8017 ...
Страница 162: ...12 86 BL CB22 1214 04 11 2019 Figure 12 43 Battery Pack Assembly Used up to serial number S2410120 R7001A ...
Страница 164: ...12 88 BL CB22 1214 04 11 2019 Figure 12 44 Battery Pack Assembly Used between S2410121 to D24140007 R8077 ...
Страница 166: ...12 90 BL CB22 1214 04 11 2019 Figure 12 45 Battery Pack Assembly Used from serial number D24140008 R8078 ...
Страница 168: ...Big Lift LLC ...