901357
4-5
4-3.5. General Checkout.
Carefully complete the following checkout procedure.
If you find a problem during the checkout, refer to
Paragraph
4-3.7.
for further information.
The checkout can be conducted with or without the
handheld programmer (See Paragraph
4-3.2.
). The
checkout procedure is easier with a programmer. Oth-
erwise, observe LED for codes.
CAUTION: Put the vehicle up on blocks to get the
drive wheel off the ground before begin-
ning these tests.
Turn the keyswitch off and make sure that
the brake is applied (brake switch open),
the throttle is in neutral, and the forward/
reverse switches are open.
Do not stand, or allow anyone else to
stand, directly in front of or behind the
vehicle during the tests.
1.
If a programmer is available, connect it to the pro-
grammer connector.
2.
Turn the keyswitch on. The programmer should
"power up" with an initial display, and the control-
ler's Status LED should begin steadily blinking a
single flash. If neither happens, check for continu-
ity in the keyswitch circuit and controller ground.
3.
If you are using a programmer, put it into the diag-
nostic mode by pressing the "DIAGNOSTICS"
key. The display should indicate "No Known
Faults."
Release the brake by pulling down the control
arm into the operating position. The LED should
continue blinking a single flash and the program-
mer should continue to indicate no faults. If there
is a problem, the LED will flash a diagnostic code
and the programmer will display a diagnostic
message. If you are conducting the checkout
without a programmer, look up the LED diagnostic
code in
Table 4-4
.
When the problem has been corrected, it may be
necessary to cycle the brake in order to clear the
fault code.
4.
With the brake released, select a direction and
operate the throttle. The motor should begin to
turn in the selected direction. If it does not, verify
the wiring to the forward/reverse switches, for-
ward/reverse contactors, and motor. The motor
should run proportionally faster with increasing
throttle. If not, refer to Paragraph
4-3.7.
5.
If you are using a programmer, put it into the test
mode by pressing the "TEST" key. Scroll down to
observe the status of the forward, reverse, brake,
emergency reverse, and mode switches. Cycle
each switch in turn, observing the programmer.
Each input should show the correct state on the
programmer.
6.
Check the controller's fault detection circuitry as
described in paragraph
10-3.4.
7.
Take the vehicle off the blocks and drive it in a
clear area. It should have smooth acceleration
and good top speed.
8.
Test the plug braking of the vehicle. Verify that the
plug braking option is as desired (variable or
fixed).
9.
Verify that all options, such as high pedal disable
(HPD), static return to off (SRO), and anti-
tiedown, are as desired.
10. Check to see whether the emergency reverse
(belly button) feature is working correctly. Verify
that the circuit is operational by momentarily dis-
connecting one of the emergency reverse wires.
The vehicle should be disabled and a fault indi-
cated.
4-3.6. Adjustment.
To change a parameter (
Table 4-3
) using the program-
mer, press the "PROGRAM" key, and scroll down the
Program Menu until the desired parameter is the top
line of the display. Press the appropriate "CHANGE
VALUE" key ("up" or "down") until the desired number
is reached. The parameter is now set at the desired
value. All programming occurs in real time. That is, the
parameter can be changed while the vehicle is in oper-
ation.
Some parameters have dependencies on other
parameters. When the programmer is being used to
adjust a parameter and a limit is reached, the display
will stop changing. To see why the display has stopped
changing, press the "MORE INFO" key. If the limit is
related to another parameter, that information will be
displayed; changing the value of the related parameter
may allow the original parameter to be adjusted fur-
ther. Otherwise, the display simply says "Max Limit" or
"Min Limit".
Содержание PDBB-20-T12
Страница 2: ......
Страница 9: ...901357 1 3 Figure 1 2 PDBB 20 T12 LIFT TRUCK R6214...
Страница 10: ...1 4 901357 NOTES...
Страница 13: ...901357 2 3 Figure 2 1 Sample of Operator Check List R6201...
Страница 16: ...2 6 901357 NOTES...
Страница 29: ...901357 4 9 NOTES...
Страница 34: ...4 14 901357 Figure 4 4 Wiring Diagram Sheet 1 R6492A USED ON TRUCKS SERIAL NUMBERS 380100 AND HIGHER...
Страница 35: ...901357 4 15 Figure 4 4 Wiring Diagram Sheet 2 R6492B USED ON TRUCKS SERIAL NUMBERS 380100 AND HIGHER...
Страница 36: ...4 16 901357 Figure 4 5 Electrical Schematic Sheet 1 R6205A...
Страница 37: ...901357 4 17 Figure 4 5 Electrical Schematic Sheet 2 R6205B...
Страница 38: ...4 18 901357 NOTES...
Страница 40: ...5 2 901357 Figure 5 2 Control Head Assembly R6182...
Страница 46: ...5 8 901357 Figure 5 6 Electrical Control Cable Replacement R6212...
Страница 48: ...6 2 901357 Figure 6 2 Brake and Actuator R6185...
Страница 52: ...6 6 901357 NOTES...
Страница 58: ...8 2 901357 Figure 8 1 Elevation System R6189...
Страница 60: ...8 4 901357 NOTES...
Страница 68: ...10 4 901357 Figure 10 3 Emergency Power Disconnect Figure 10 4 Contactor R5770 R5771...
Страница 70: ...10 6 901357 Figure 10 5 Transistor Control Electrical Contactor Panel R6199...
Страница 71: ...901357 10 7 Figure 10 6 Electrical Components R6448...
Страница 72: ...10 8 901357 NOTES...
Страница 74: ...11 2 901357 Figure 11 1 Control Head Assembly R6182...
Страница 78: ...11 6 901357 Figure 11 4 Brake and Actuator R6185...
Страница 84: ...11 12 901357 Figure 11 9 Elevation System R6189...
Страница 88: ...11 16 901357 Figure 11 12 Hydraulic System R6194...
Страница 91: ...901357 11 19 NOTES...
Страница 92: ...11 20 901357 Figure 11 14 Batteries R6197 USED ON TRUCKS SERIAL NUMBERS 375067 TO 380099...
Страница 94: ...11 22 901357 Figure 11 15 Batteries R6493 USED ON TRUCKS SERIAL NUMBERS 380100 AND HIGHER...
Страница 96: ...11 24 901357 Figure 11 16 Chassis Mounted Electrical Components R6448...
Страница 104: ...11 32 901357 Figure 11 21 Electrical Control Panel R6199...
Страница 113: ......
Страница 114: ...Big Joe Manufacturing Company...