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9-6

BL-EZ30-0815 - 07-28-2019

9-3.4.3.Repair (Serial #’s E2017220 to E2116209)

Secure the lift cylinder in a vise, clamping lightly
at the base of the cylinder.

Unscrew gland nut (4,

Figure 9-5

) from body (5).

Remove wiper (2) and O-ring (3) from gland nut
(4).

Withdraw the cylinder rod (1) from body (5).

Remove guide ring (6) and seal ring (7) from rod
(1).

NOTE:

If the cylinder body (5) or piston rod (1) are
damaged, the entire lift cylinder must be
replaced.

Replace guide ring (6), seal ring (7), wiper ring (2)
and O-ring (3).

Coat all parts with hydraulic oil (

Table 3-2

Install new guide ring (6) and seal ring (7) on rod
(1).

Insert piston rod (1) into body (5).

10. Install wiper (2) and O-ring (3) in gland nut (4).
11. Install gland nut (4) in body (5).

Figure 9-5 Lift Cylinder

(Serial #’s E2017220 to E2116209)

EZ30-17

Содержание EZ30

Страница 1: ...LC MANUAL NO BL EZ30 0815 07 28 2019 www bigjoeforklifts com EZ30 SELF PROPELLED PALLET LIFT TRUCK U S Patents Nos 8 540 213 8 833 736 9 079 754 D692 202 D692203 D692204 Operation Maintenance Repair P...

Страница 2: ...ion is obstructed Start stop travel steer and brake smoothly Slow down for turns and on uneven or slippery surfaces that could cause truck to slide or overturn Use special care when traveling without...

Страница 3: ...2 7 DIAGNOSTICS AND TROUBLESHOOTING 4 6 4 2 8 PROGRAMMER DIAGNOSTICS 4 7 5 STEERING ARM CONTROL HEAD AND COMPARTMENT 5 1 5 1 CONTROL HEAD 5 1 5 1 1 CONTROL HEAD REMOVAL 5 1 5 1 2 CONTROL HEAD INSTALL...

Страница 4: ...DISCONNECT BATTERY CABLES 3 4 3 5 REPOSITION ELECTRICAL PANEL 3 4 3 6 COVER REMOVAL 3 4 3 7 LUBRICATION DIAGRAM 3 6 4 1 CONTROLLER TERMINALS 4 4 4 2 HAND HELD PROGRAMMER 4 4 4 3 WIRING DIAGRAM 4 10 5...

Страница 5: ...OF TABLES Table Page Table Page 2 1 OPERATOR CHECKS 2 2 3 1 MONTHLY AND QUARTERLY INSPECTION AND SERVICE CHART 3 1 3 2 RECOMMENDED LUBRICANTS 3 5 3 3 LUBRICATION CHART 3 6 4 1 TROUBLESHOOTING CHART 4...

Страница 6: ...TABLE OF CONTENTS Continued iv BL EZ30 0815 07 28 2019...

Страница 7: ...truck Figure 1 2 lifts and transports payloads up to 3000 pounds on rigid forks The forward and reverse motion is controlled by either of two controller levers mounted on the control head Stopping and...

Страница 8: ...backing up in slow speed All control functions automatically return to OFF when released Emergency Disconnect within operator s reach Readily accessible horn button Handle to provide a firm hand hold...

Страница 9: ...spe cial care when traveling without load as the risk of overturn may be greater Always look in direction of travel Keep a clear view and when load interferes with visibility travel with load or lifti...

Страница 10: ...all speed ranges in forward and reverse and that belly button switch functions Wheels Check drive wheel for cracks or damage Move truck to check load for freedom of rotation Hydraulic controls Check o...

Страница 11: ...BL EZ30 0815 07 28 2019 2 3 Figure 2 1 Sample of Operator Check List R6479...

Страница 12: ...ch Grasp the grips of the steering head so that the speed control can be comfortably oper ated by either thumb 2 Lower the steering arm to a comfortable position above horizontal to disengage the brak...

Страница 13: ...l use of 46 forks 2 10 GUIDE RAILS Guide rails 17 and 19 Figure 12 9 are adjustable for standard pallets and for beverage pallets Rails must be swiveled into the lower position before lowering the bac...

Страница 14: ...2 6 BL EZ30 0815 07 28 2019 NOTES...

Страница 15: ...thoroughly with clean water Obtain medical attention when eyes are affected A baking soda solution one pound to one gallon of water applied to spilled acid until bub bling stops neutralizes the acid f...

Страница 16: ...uring charging is highly explosive and can cause seri ous injury 1 Charge the battery only in areas designated for that use 2 Battery terminals should be checked and cleaned of corrosion regularly Goo...

Страница 17: ...ng station with forks lowered and turn the key switch off 2 Check the condition of the AC cord and battery cables If there are any cuts in the cable any exposed wires loose plugs or connectors DO NOT...

Страница 18: ...ove four screws 1 Figure 3 3 four washers 2 Figure 3 3 Screw Removal c Tag and disconnect the three battery cables Figure 3 4 d Rotate control arm to the extreme position as shown in Figure 3 5 e Pull...

Страница 19: ...for Application No 1 Transmission oil EP SAE 80W 90 Transmission oil EP SAE 10W 30 Note No 2 Grease Lithium base general purpose No 3 Hydraulic oil Heavy duty with a viscosity of 150 SUS foam suppres...

Страница 20: ...3 APPLICATION OF LUBRICANT 1 Transmission Capacity 2 pints Can No 1 Fill to level plug opening 2 Hydraulic Reservoir Capacity 1 quarts Can No 3 With lift carriage fully lowered fill reservoir with hyd...

Страница 21: ...l wiring A loose con nection may be the cause of malfunction Tighten all loose connections before further troubleshooting b Defective deadman switch Check and replace switch if defective c Defective c...

Страница 22: ...o reservoir Weak slow or uneven action of hydraulic system a Defective pump or relief valve Check pressure Adjust as necessary b Worn lift cylinder Replace cylinder c Load larger than capacity Refer t...

Страница 23: ...ging Change batteries Forks creep downward under load when in a raised position Leak in hydraulic system lift cylin der or lowering valve Check for leaking fitting in hydrau lic line and repair as req...

Страница 24: ...ete the following checkout procedure If you find a problem during the checkout refer to paragraph 4 2 7 for further information The checkout can be conducted with or without the handheld programmer Se...

Страница 25: ...the forward reverse switches and motor The motor should run proportionally faster with increasing throttle If not refer to Paragraph 4 2 7 5 Put the controller into the test mode by using the Navigati...

Страница 26: ...The motor should not operate 5 Leave the key switch on and remove the in line fuse wire The vehicle status should continue to remain off 6 Cycle the key switch off and on Release the brake and apply t...

Страница 27: ...w Speed setting Decel Low Speed 1 5 sec 1 5 sec Sets the rate in seconds that is used to slow down the vehicle when it s traveling forward at low speed and throttle is reduced Larger values represent...

Страница 28: ...d to soften the bump associated with gear slack in the transaxle when throttle is applied from the neutral state Larger values provide a softer slack take up Gear Soften 15 15 This parameter is intend...

Страница 29: ...arameter to apply a speed limit pot must be installed in parallel with the throttle and the Speed Limit Pot parameter must be programmed On see Throttle menu Rev Max Speed Mode 1 Mode 2 100 60 100 30...

Страница 30: ...y the throttle itself Neutral Deadband 5 5 Sets the throttle range the controller interprets as neutral Increasing the parameter setting increases the neutral range This parameter allows the neutral d...

Страница 31: ...bits driving and puts the controller into throttle autocalibration mode Setting the parameter Off returns the controller to normal oper ation CURRENT MENU Main Current Limit 70A 90A Sets the maximum c...

Страница 32: ...e brake coil when the brake is first released After approximately 1 second this peak volt age drops to the programmed Hold Voltage The parameter should be set high enough to hold the brake released un...

Страница 33: ...driving with a fully charged battery vs a partially discharged battery If Speed Scaler is set to 23 volts for example the maximum vehicle speed will be the same whether the actual battery voltage is 2...

Страница 34: ...lues are for larger batter ies which charge more slowly Low BDI Level 44 40 Sets the battery charge level at which maximum vehicle speed will be limited in order to protect the battery from deep dis c...

Страница 35: ...F Defines the emergency reverse switch belly button switch type On BB switch is normally closed when it is not pressed Off BB switch is normally open when it is not pressed MISCELLANEOUS MENU Sleep 0...

Страница 36: ...4 16 BL EZ30 0815 07 28 2019 Table 4 3 Troubleshooting Chart...

Страница 37: ...BL EZ30 0815 07 28 2019 4 17 Figure 4 3 Wiring Diagram R6774...

Страница 38: ...4 18 BL EZ30 0815 07 28 2019 NOTES...

Страница 39: ...CONTROL HEAD 5 1 1 Control Head Removal 1 Turn off the key switch 20 Figure 12 20 and emergency disconnect 17 2 Remove the cap assembly 24 Figure 5 2 as described in paragraph 5 1 3 3 Disconnect harn...

Страница 40: ...two screws 5 two washers 7 and two flat washers 6 WARNING When removing the control head in the following steps be sure to hold it in place until the control harness is disconnected 6 Remove two scre...

Страница 41: ...other side of potentiometer 21 5 Remove screw 16 screw 22 two lock washers 6 and two flat washers 7 and remove potenti ometer 21 and switch assembly 23 from bracket 20 6 Position new potentiometer 21...

Страница 42: ...graph 5 1 3 2 Remove three screws 11 Figure 5 4 bracket 10c and two springs 10b 3 Remove two pins 10a and switch from bracket 10c 4 Position new switch in bracket 10c and secure with two pins 10a 5 Po...

Страница 43: ...ring buttons 2 and 3 or 7 and 8 to bracket 5 or 9 and remove the buttons 4 Remove two pins 6 two switches and four springs 4 from bracket 5 or 9 5 Position switches and four springs 4 Figure 5 4 in br...

Страница 44: ...er 5 Figure 5 5 3 Remove two screws 4 two washers 6 and cover 5 4 Disconnect cable 9 Figure 12 20 from the bat tery charger 5 2 2 Installation 1 Reconnect cable 9 Figure 12 20 to the battery charger 2...

Страница 45: ...he steering arm 13 in the upright posi tion 2 Remove screw 1 and free the gas return spring 8 from bracket 5 3 Pull downward on the gas return spring 8 to free it from its seat inside steering arm 13...

Страница 46: ...5 8 BL EZ30 0815 07 28 2019 NOTES...

Страница 47: ...emove the lower compartment covers as described in paragraph 5 3 3 Disconnect electric brake 35 Figure 12 5 from harness 3 4 Remove the three mounting screws 9 Figure 6 1 and the brake 5 Place the new...

Страница 48: ...6 2 BL EZ30 0815 07 28 2019 Figure 6 1 Transmission Motor Brake Mounting EZ30 5...

Страница 49: ...e bearing 30 from wheel 31 9 Install new drive wheel in reverse order of removal 10 Install the lower compartment covers as described in paragraph 5 3 11 Turn on the key switch 20 Figure 12 20 and eme...

Страница 50: ...7 2 BL EZ30 0815 07 28 2019 Figure 7 1 Transmission Motor Brake Mounting EZ30 5...

Страница 51: ...load wheel assembly If the load wheel is worn within 1 8 of the metal sleeve or is cracked or damaged replace the entire load wheel and bearing assembly Big Lift LLC recommends that both load wheel as...

Страница 52: ...7 4 BL EZ30 0815 07 28 2019 NOTES...

Страница 53: ...de blocking under frame 8 Figure 8 1 transmission and at tips of the forks 2 Turn off the key switch 20 Figure 12 20 and emergency disconnect 17 3 Remove pins 10 Figure 8 1 and remove shafts 11 4 Remo...

Страница 54: ...ace ment is necessary 7 Install reassemble by reversing the steps above 8 1 3 Installation 1 Position the link assembly under frame 8 2 Position wheel brackets 8 Figure 8 2 in frame 8 Figure 8 1 and i...

Страница 55: ...ly lowered before performing any maintenance on the hydraulic system NOTE Leaking hydraulic fittings may be remedied by simply tightening fittings If this does not rem edy the leak the fittings or lin...

Страница 56: ...ur screws 1 Figure 9 1 and four washers 2 2 Turn on the key switch 20 Figure 12 20 and emergency disconnect 17 3 Install the upper compartment cover as described in paragraph 5 2 9 3 HYDRAULIC PUMP MO...

Страница 57: ...lines with hydraulic oil 7 Check level of hydraulic oil Hydraulic oil must be 1 inch below opening If required add hydraulic oil to bring to proper level Use hydraulic oil listed in Table 3 2 8 Insta...

Страница 58: ...9 4 BL EZ30 0815 07 28 2019 Figure 9 3 Pump Motor Assy EZ30 15...

Страница 59: ...ly so the cylinder can be removed 9 3 4 2 Repair Up to Serial E2017219 1 Secure the lift cylinder in a vise clamping lightly at the base of the cylinder 2 Remove screw 8 Figure 9 4 and support 9 3 Uns...

Страница 60: ...5 5 Remove guide ring 6 and seal ring 7 from rod 1 NOTE If the cylinder body 5 or piston rod 1 are damaged the entire lift cylinder must be replaced 6 Replace guide ring 6 seal ring 7 wiper ring 2 an...

Страница 61: ...5 6 Remove guide ring 6 and seal ring 7 from rod 1 NOTE If the cylinder body 5 or piston rod 1 are damaged the entire lift cylinder must be replaced 7 Replace guide ring 6 seal ring 7 wiper ring 2 and...

Страница 62: ...below opening If required add hydraulic oil to bring to proper level Use hydraulic oil listed in Table 3 2 4 Turn on the key switch 20 Figure 12 20 and emergency disconnect 17 5 Operate the lift and...

Страница 63: ...the connections to the buss bars are tight Use two well insulated wrenches for this task in order to avoid steering the buss bars 10 1 3 Controller Removal 1 Turn off the key switch 20 Figure 10 1 an...

Страница 64: ...10 2 BL EZ30 0815 07 28 2019 Figure 10 1 Electrical System EZ30 19...

Страница 65: ...sconnect 17 2 Remove the upper compartment covers as described in paragraph 5 2 3 Tag and disconnect harness 1 Figure 10 2 from key switch 20 Figure 10 1 4 Remove mounting nut and key switch 20 from b...

Страница 66: ...ure with two screws 23 lock washers 26 and flat washers 27 2 Install the knob on the emergency disconnect 17 3 Reconnect harness 1 Figure 10 2 to emergency disconnect 17 Figure 10 1 4 Install upper co...

Страница 67: ...BL EZ30 0815 07 28 2019 10 5 Figure 10 3 Wiring Cables EZ30 21...

Страница 68: ...g and disconnect harness 3 Figure 10 2 from limit switch 10 Figure 10 4 5 Remove two screws 1 and limit switch 10 from bracket 2 10 1 17 2 Lift Limit Switch Installation 1 Position limit switch 10 Fig...

Страница 69: ...0 2 PUMP MOTOR The pump motor is replaceable but not repairable Refer to paragraph 9 3 10 3 DRIVE MOTOR The drive motor exposed surfaces should be cleaned at least once a month to assure proper coolin...

Страница 70: ...10 8 BL EZ30 0815 07 28 2019...

Страница 71: ...BL EZ30 0815 07 28 2019 11 1 SECTION 11 OPTIONAL EQUIPMENT 11 1 Waterproof Compartment Cover Refer to Figure 12 7 for replacement parts for the waterproof compartment cover...

Страница 72: ...11 2 BL EZ30 0815 07 28 2019 NOTES...

Страница 73: ...BL EZ30 0815 07 28 2019 12 1 SECTION 12 ILLUSTRATED PARTS BREAKDOWN Following is an illustrated parts breakdown of assemblies and parts associated with the EZ30 Lift Truck...

Страница 74: ...12 2 BL EZ30 0815 07 28 2019 Figure 12 1 Steering Arm EZ30 1...

Страница 75: ...T 1 10 0000 000677 00 BUSHING 2 11 1115 500001 00 BRACKET 1 12 0000 000989 00 SCREW M2 12 2 13 1115BT 310000 0A CONTROL HANDLE 1 14 1115 320000 00 CONTROL POD ASSEMBLY 1 Used up to Serial 427102394 14...

Страница 76: ...12 4 BL EZ30 0815 07 28 2019 Figure 12 2 Control Head Used up to Serial Number 427102394 EZ30 2...

Страница 77: ...LATWASHER 5 4 8 0000 000088 00 SCREW M4 8 2 9 0000 000122 00 LOCKWASHER 4 2 10 0000 000702 00 FLATWASHER 4 2 11 0000 000322 00 SCREW M8 25 2 12 0000 000159 00 LOCKWASHER 8 2 13 0000 000176 00 FLATWASH...

Страница 78: ...12 6 BL EZ30 0815 07 28 2019 Figure 12 3 Control Head Used from Serial Number 427102395 R8486...

Страница 79: ...15 340004 00 CONTROL KNOB LEFT SIDE 1 7 1220 520008 0C ACCELERATOR 1 8 0000 000323 00 SCREW M5 16 1 9 0000 000390 00 FLAT WASHER 5 1 10 1115 340007 00 WIRE HARNESS COVER 1 11 1115 520004 10 REVERSING...

Страница 80: ...12 8 BL EZ30 0815 07 28 2019 Figure 12 4 Cap Assembly EZ30 3...

Страница 81: ...T R 1 6 1120 342105 00 PIN 6 7 1120 342104 00 BUTTON FOR LIFTING L 1 8 1120 342103 00 BUTTON FOR LOWERING L 1 9 1120 342101 00 BUTTON BRACKET L 1 10 1120 342300 00 HORN BUTTON ASSEMBLY 1 11 0000 00003...

Страница 82: ...12 10 BL EZ30 0815 07 28 2019 Figure 12 5 Emergency Reverse Switch Assembly Used up to Serial Number 427102394 EZ30 4...

Страница 83: ...os Part Number Description Qty Reqd Notes 1115 343000 00 B REVERSING SWITCH ASSEMBLY 1 With Switch 1 1120 343002 00 COVER 1 2 1120 343003 00 SPRING 2 3 1120 342005 00 PIN 2 4 1120 343001 0A BRACKET 1...

Страница 84: ...12 12 BL EZ30 0815 07 28 2019 Figure 12 6 Transmission Motor Brake Assembly Used up to serial number 426150000 EZ30 5...

Страница 85: ...1 Used from Serial E2116210 6 0000 000668 00 BEARING 30212 1 7 1115 200006 0A ROUND COVER PLATE 1 8 1115 210001 0C GEAR CASE 1 9 0000 000665 00 SCREW M4 45 3 10 1115 200007 00 CAP 1 11 0000 000386 00...

Страница 86: ...12 14 BL EZ30 0815 07 28 2019 Figure 12 6 Transmission Motor Brake Assembly Continued Used up to serial number 426150000 EZ30 5...

Страница 87: ...0000 00 MOTOR 1 Used from 09 05 2012 34 1115 240001 00 BRAKE LINING 1 35 1115 520012 00 BRAKE ASSEMBLY 1 36 1115 520018 00 SPEED REDUCTION SWITCH HARNESS 1 Only used when truck has Speed Reduction Swi...

Страница 88: ...12 16 BL EZ30 0815 07 28 2019 Figure 12 7 Transmission Motor Brake Assembly Used from serial number 426150001 EZ30 5...

Страница 89: ...to Serial Num ber 426200143 9a 1115 240003 0A SCREW M4x40 3 Used from Serial Num ber 426200144 10 1115 200007 00 CAP 1 11 0000 000386 00 SCRW M6 20 8 12 0000 000056 00 LOCKWASHER 6 8 13 0000 000013 00...

Страница 90: ...12 18 BL EZ30 0815 07 28 2019 Figure 12 7 Transmission Motor Brake Assembly Continued Used from serial number 426150001 EZ30 5...

Страница 91: ...5b 1115 520012 10 BRAKE ASSEMBLY 1 Used from Serial 427190827 36 1115 520018 00 SPEED REDUCTION SWITCH HARNESS 1 Only used when truck has Speed Reduction Switch 37 1115 700001 00 MOUNTING BASE 1 Only...

Страница 92: ...12 20 BL EZ30 0815 07 28 2019 Figure 12 8 Compartment Cover EZ30 6...

Страница 93: ...0000 000077 00 SCREW M6 12 4 Used from 10 25 2012 2 0000 000123 00 FLATWASHER 6 4 3 1115 120002 00 CHARGER CAP 1 4 1120 150004 00 SCREW M6 25 2 5 1115 120001 K0 UPPER COVER 1 Blue 5a 1115 120001 00 0...

Страница 94: ...12 22 BL EZ30 0815 07 28 2019 Figure 12 9 Compartment Cover Waterproof EZ30 6A...

Страница 95: ...1115 122001 00 WATERPROOF CHARGER CAP 1 4 1120 150004 00 SCREW 2 5 1115 120001 K0 COVER 1 Blue 5a 1115 120001 00 01 COVER 1 EP Red 5b 1115 120001 00 COVER 1 Big Joe Yellow 6 2214 150002 00 WASHER 2 8...

Страница 96: ...12 24 BL EZ30 0815 07 28 2019 Figure 12 10 Load Backrest EZ30 22...

Страница 97: ...K ASSEMBLY 1 11 1115 621000 K0 LOWER LINK ASSEMBLY 1 12 1115 600004 K0 BLOCK 2 13 0000 000321 00 SCREW M 8 20 2 14 0000 000739 00 SCREW M 6 20 12 9 4 20 0000 000109 00 SCREW M 8 16 4 21 0000 000176 00...

Страница 98: ...12 26 BL EZ30 0815 07 28 2019 Figure 12 11 Guide Rails EZ30 23...

Страница 99: ...00739 00 SCREW M 6 20 12 9 4 15 0000 000056 00 LOCKWASHER 6 40 16 0000 000380 00 FLATWASHER 6 40 17 1115 650000 K0 LEG R 1 18 1115 640000 K0 HINGE ASSEMBLY 6 19 1115 660000 K0 LEG L 1 25 1115 640000 K...

Страница 100: ...12 28 BL EZ30 0815 07 28 2019 Figure 12 12 Compartment Used up to Serial Number 427190907 EZ30 9...

Страница 101: ...d between 02 02 2012 427190907 4 0000 000123 00 FLATWASHER 6 2 5 1115 500011 00 WIRE CLAMP 1 Used between Serial E2120048 427190907 6 0000 000923 00 NUT M6 1 Used between Serial E2120048 427190907 7 1...

Страница 102: ...12 30 BL EZ30 0815 07 28 2019 Figure 12 13 Compartment Used from Serial Number 427190908 DJ_0031...

Страница 103: ...6 0000 000988 00 BOLT M6X30 1 7 1115 500011 0A WIRE CLAMP 1 8 3020 000000 56 SCREW M10 20 6 9a 1115 122000 D0 COVER 1 10 1115 500017 00 LIMIT SWITCH 1 12 0000 000923 00 NUT M6 1 13 0000 000373 00 FLAT...

Страница 104: ...12 32 BL EZ30 0815 07 28 2019 Figure 12 14 Stabilizers Used up to Serial Number 427190907 EZ30 24...

Страница 105: ...ion Qty Reqd Notes 3 1115 140000 KA BALANCE STAND L ASSEMBLY 1 Optional 4 1115 150000 KA BALANCE STAND R ASSEMBLY 1 Optional 5 1115 141000 KA BALANCE STAND L 1 Optional 6 1115 151000 KA BALANCE STAND...

Страница 106: ...12 34 BL EZ30 0815 07 28 2019 Figure 12 15 Frame EX30 11...

Страница 107: ...p to S N 424150330 7a 0000 001456 00 ROUND PIN 5 35 Used from S N 424150331 8 1115 110000 K0 FORK FRAME 1 9 1115 130002 K0 REAR PULL ROD SHAFT EZ 30 1 Used up to S N 427120607 9a 1115 130002 KA REAR P...

Страница 108: ...12 36 BL EZ30 0815 07 28 2019 Figure 12 16 Lift Link Assembly EZ30 12...

Страница 109: ...1 2012 7a 0000 000907 00 BUSHING 4 Used from 02 22 2012 8 1115 130005 4A WHEEL BRACKET 2 9 0000 000029 00 BUSHING 4 Used up to 02 21 2012 9a 0000 000908 00 BUSHING 4 Used from 02 22 2012 10 1115 13000...

Страница 110: ...12 38 BL EZ30 0815 07 28 2019 Figure 12 17 Load Wheel EZ30 13...

Страница 111: ...BL EZ30 0815 07 28 2019 12 39 LOAD WHEEL Pos Part Number Description Qty Reqd Notes 1115 133000 40 LOAD WHEEL ASSY 1 With Bearings 1 0000 000020 00 BEARING 2 2 1115 133002 40 POLY LOAD WHEEL 1...

Страница 112: ...12 40 BL EZ30 0815 07 28 2019 Figure 12 18 Hydraulic System EZ30 14...

Страница 113: ...INDER 1 Used from Serial 426192438 This cylinder does not have a Grease Fitting 3 0000 000705 00 BUSHING 2 4 0000 000013 00 GREASE FITTING M8 1 Only used up to Serial 426192437 5 0000 000044 00 WASHER...

Страница 114: ...12 42 BL EZ30 0815 07 28 2019 Figure 12 19 Pump Motor Assy Used up to Serial Number 427180847 EZ30 15...

Страница 115: ...PE 1 10 1115 560010 00 COUPLER 1 11 1115 560011 00 PUMP 1 12 1115 560012 00 WASHER 5 2 13 1115 560013 00 SCREW M5 70 2 14 1115 560014 00 SUCTION PIPE 1 15 1115 560015 00 OIL FILTER 1 16 1115 560016 00...

Страница 116: ...12 44 BL EZ30 0815 07 28 2019 Figure 12 20 Pump Motor Assy Used from Serial Number 427180848 EZ30 15...

Страница 117: ...6G20B 2 8 1115 560008 00 SCREW M3 8 1 9 1115 560009 00 RETURN PIPE 1 10 1115 560010 00 COUPLER 1 11 1115 560011 00 PUMP 1 12 1115 560012 00 WASHER 5 2 13 1115 560013 00 SCREW M5 70 2 14 1115 560014 0...

Страница 118: ...12 46 BL EZ30 0815 07 28 2019 Figure 12 21 Lift Cylinder Used up to serial E2017219 EZ30 16...

Страница 119: ...15 QSYG SEAL KIT FOR LIFT CYLINDER 1 Includes Pos 2 3 7 1 1115 410001 00 PISTON ROD 1 2 0000 000672 00 RING WIPER 40 48 5 6 5 1 3 0000 000673 00 O RING 45 3 1 1 4 1115 410002 00 CAP 1 5 1115 411000 00...

Страница 120: ...12 48 BL EZ30 0815 07 28 2019 Figure 12 22 Lift Cylinder Used for serial s between E2017220 E2116209 EZ30 17...

Страница 121: ...s 1115 410000 0A LIFT CYLINDER ASSEMBLY 1115 QSYG SEAL KIT FOR LIFT CYLINDER 1 Includes Pos 2 3 7 1 1115 410001 0A PISTON ROD 1 2 0000 000672 00 RING WIPER 40 48 5 6 5 1 3 0000 000673 00 O RING 45 3 1...

Страница 122: ...12 50 BL EZ30 0815 07 28 2019 Figure 12 23 Lift Cylinder Used for serial from E2116210 EZ30 18...

Страница 123: ...EMBLY 1 1115 QSYG SEAL KIT FOR LIFT CYLINDER 1 Includes Pos 2 3 7 1 1115 410001 0B PISTON ROD 1 2 0000 000672 00 RING WIPER 40 48 5 6 5 1 3 0000 000673 00 O RING 45 3 1 1 4 1115 410002 0B CAP 1 5 1115...

Страница 124: ...12 52 BL EZ30 0815 07 28 2019 Figure 12 24 Electrical System EZ30 19...

Страница 125: ...1115 500016 00 KEY 2 WAY SWITCH 2 Used from serial E20120048 8 0000 000666 00 SCREW M3 8 2 9 1115 500006 10 CHARGER CABLE 1 10 0000 000129 00 SCREW M6 16 2 11 1120 540001 00 B FUSE STAND 1 12 1115 510...

Страница 126: ...12 54 BL EZ30 0815 07 28 2019 Figure 12 24 Electrical System Continued EZ30 19...

Страница 127: ...al E2120047 20b 1115 520019 0A 2 WAY SWITCH 1 Used from Serial E20120048 21 1115 520015 00 BUZZER ASSEMBLY 1 22 1115 520007 00 FAN ASSEMBLY 1 23 0000 000616 00 SCREW M5 10 2 24 0000 000194 00 FLATWASH...

Страница 128: ...12 56 BL EZ30 0815 07 28 2019 Figure 12 25 Wiring Harness NOT used when 3 Way Key Switch EZ30 20...

Страница 129: ...500010 00 FUSE 10A 1 3 1115 520002 0B DRIVING WIRE HARNESS 1 Used up to Serial E2120047 it has an extra port that is not being used 3a 1115 520002 1F DRIVING WIRE HARNESS 1 Used from Serial E2120048 a...

Страница 130: ...12 58 BL EZ30 0815 07 28 2019 Figure 12 26 Wiring Harness Only used when 3 Way Key Switch EZ30 25...

Страница 131: ...RNESS 1 2 1120 500010 00 FUSE 10A 1 3 1115 520002 00 DRIVE WIRE HARNESS 1 4 1115 520016 00 PUMP CONTACTOR WIRE HAR NESS 1 Only used on Serial s E2013089 E2013090 E2013091 E2013092 E2013117 E2013118 E2...

Страница 132: ...12 60 BL EZ30 0815 07 28 2019 Figure 12 27 Wiring Cables EZ30 21...

Страница 133: ...K 2 Used from Serial E2219246 11 0000 000485 00 SCREW M4 16 2 12 1115 231000 00 BRACKET 1 13 0000 000108 00 NUT M6 2 Used up to 12 12 2013 14 0000 000056 00 LOCKWASHER 6 2 Used up to 12 12 2013 15 000...

Страница 134: ...Big Lift LLC...

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