Big Bear Chopper 2009 Скачать руководство пользователя страница 1 | Manualshive

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BIG  BEAR  CHOPPERS  STRONGLY  RECOMMENDS  THAT
YOU  READ  AND  UNDERSTAND  THE  MATERIAL  BEFORE
YOU RIDE YOUR NEW BIG BEAR CHOPPER MOTORCYCLE.
YOUR  BBC  MOTORCYCLE  IS  A  THING  OF  BEAUTY,  BUT
MORE, IT’S A MACHINE THAT REQUIRES YOUR ATTENTION
EVERY NOW AND THEN FOR OPTIMUM MOTORCYCLE LIFE,
PERFORMANCE AND SAFETY.

Version 7/30/08

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Содержание Chopper 2009

Страница 1: ...UNDERSTAND THE MATERIAL BEFORE YOU RIDE YOUR NEW BIG BEAR CHOPPER MOTORCYCLE YOUR BBC MOTORCYCLE IS A THING OF BEAUTY BUT MORE IT S A MACHINE THAT REQUIRES YOUR ATTENTION EVERY NOW AND THEN FOR OPTIMU...

Страница 2: ...2 3 Electrical System 2 4 Fuel System SECTION 3 Maintenance Storage 3 0 Inspection Overview 3 1 Fluids Inspection 3 2 Wheel Tire Inspection 3 3 General Inspection 3 4 Drivetrain Overview 3 5 Trouble S...

Страница 3: ...rmance and pleasure of riding your Big Bear Chopper We want to acquaint you with your Big Bear Chopper components We want to advise you of the break in procedure to obtain maximum life of your Big Bea...

Страница 4: ...described may not be standard on your bike but is on another The information in this manual is based on the most current production information available at the time of printing Big Bear American Mad...

Страница 5: ...nd on the top righthand side of the case ENGINE IDENTIFICATION NUMBER TRANSMISSION IDENTIFICATION NUMBER VEHICLE IDENTIFICATION NUMBER VIN stamped 17 digit number located between the regulator and eng...

Страница 6: ...AIL __________________________ VEHICLE IDENTIFICATION NUMBER VIN stamped 17 digit number located between the regulator and engine on the front engine mount of the frame YEAR MODEL OF YOUR BIKE________...

Страница 7: ...foul causing poor engine per formance and or failed engine start Allow engine to warm approximately one to two minutes before riding NOTE A battery discharges up to 2 per day when idle If your motorcy...

Страница 8: ...tes before riding NOTE A battery discharges up to 2 per day when idle If your motorcycle is not ridden for ap proximately for a month the battery may not have sufficient charge to start your motorcycl...

Страница 9: ...ROL During the break in period of your new motorcycle figure out the relationship of the clutch and the throttle Try not to over rev the engine especially when shifting Do not speed shift or shift wit...

Страница 10: ...up to you to help protect that investment It is your the owner responsibility not to exceed the maximum RPMs during the break in period FIRST 3000 MILES Do not rev higher than 4000 RPM at any time in...

Страница 11: ...nditions Different motorcycles ride different from each other Even though you might be riding for 3 decades and you have the need for speed be conserva tive on the throttle and in your riding style We...

Страница 12: ...ng at night or in low light times Please do not wear clothing that may get tangled in any part of the bike other vehicles or surrounding objects or that hinder the operation of the controls Never wear...

Страница 13: ...mbination of accessories you must be respon sible for safe operation of the motorcycle when operating with accessories or carrying additional weight The following guidelines should be used when equipp...

Страница 14: ...d take them to heart 3 Enroll in a Certified Rider Training Course 4 Be sure to keep your Big Bear Chopper in proper riding condition that follows the maintenance intervals chart in this owner s manua...

Страница 15: ...on the ENGINE STOP SWITCH before pressing the START SWITCH F RIGHT TURN SIGNAL The right turn signal is operated by the TURN R switch G ENGINE STOP SWITCH The engine stop switch turns the ignition on...

Страница 16: ...her gear change can be made Neutral position is between first and second gear To shift into neutral from first gear raise the shift lever slightly until you feel a slight click To shift to neutral fro...

Страница 17: ...life of your bike s clutch If the clutch cable is too tight the clutch plates will not fully engage and will cause the clutch to slip If the clutch cable has too much slack the clutch will not comple...

Страница 18: ...he bakes and reduce their power If you experience trouble with your brake system have it inspected by an authorized Big Bear Choppers Dealer FOR BIG BEAR CHOPPERS SPRINGER FRONTENDS Be advised with a...

Страница 19: ...ave any electrical problems IGNITION Adjusting the ignition timing on your Big Bear Chopper without proper knowledge could lead to engine damage and void your warranty If your bike exhibits any of the...

Страница 20: ...wly and when you re done fueling tighten the gas cap until it is not loose Do not over tighten it Refuel in a well ventilated area with the engine turned off Do not smoke or allow open flames or spark...

Страница 21: ...s stopped in the ON position FUEL RESERVE Turn the lever until it has stopped in the RES position In the Fuel ON position fuel enters the petcock from about one inch above the bottom of the tank The r...

Страница 22: ...ently between the regular service intervals to determine if ad ditional maintenance is necessary The following items should be checked regularly 1 Tires Check for correct pressure abrasions or cuts 2...

Страница 23: ...oil is needed depending on model TRANSMISSION LUBRICANT The transmission lubricant level should be checked monthly Big Bear Choppers recommends 80 90W GL5 V Twin motorcycle transmission lubricant Harl...

Страница 24: ...r Choppers Dealer BRAKE FLUID LEVELS Check brake fluid levels at least every 5000 miles or annually Check the fluid in both the front and rear master cylinder reservoirs Use only DOT5 brake fluid for...

Страница 25: ...uncertain of the tire integrity have your tires inspected by an authorized Big Bear Chop pers Dealer WHEEL INTEGRITY Your aluminum wheels should be checked regularly for dents or cracks TIRE INTEGRITY...

Страница 26: ...e shift rod eyelets must remain in a vertical position to one another If the eyelets are not aligned vertically linkage may bind causing difficult shifting DRIVE BELT INSPECTION The rear drive belt te...

Страница 27: ...ills or heavy traffic inspect the pads more often Visual inspection of brake pads can be made without removing the caliper by viewing the lower area of each caliper with a flashlight If brake pad mate...

Страница 28: ...ient cranking power to start the motorcycle Use a motorcycle specific charger SPARK PLUG PLUG WIRE INSPECTION AND REPLACEMENT Inspect and or replace the spark plugs at the 500 mile mark then every 2 5...

Страница 29: ...open belt drive is an option TRANSMISSION The transmission delivers the power it receives from the primary drive to the rear wheel by the final drive belt or chain The transmission also allows the en...

Страница 30: ...ed 2 Fuel tank vent plugged or carburetor fuel line closed off restricting fuel flow 3 Spark plugs in bad condition 4 Loose wire or cable connection s at one of the battery terminals or at coil 5 Spar...

Страница 31: ...vy carbon deposit from lugging the engine 6 Ignition timing retarded or overly advanced 7 Carburetor set too lean For Carbureted only 8 No air flow over engine stopping in traffic EXCESSIVE VIBRATION...

Страница 32: ...OR CHARGE RATE IS BELOW NORMAL 1 Weak battery 2 Excessive use of add on accessories 3 Loose or corroded connections 4 Extensive periods of idling or low speed riding 5 Malfunction in charging system C...

Страница 33: ...ylinder low on fluid 2 Air bubbles in the hydraulic system 3 Contaminated brake pad disc 4 Brake pads badly worn 1 16 in minimum lining thickness 5 Brake discs badly worn or warped 6 Brake fades becau...

Страница 34: ...ts assuring you competent service However Big Bear Choppers is not liable for any actions or claims any shop or dealership may make You must always keep your receipts logs and other documentation to p...

Страница 35: ...clutch cables 17 Inspect operation of throttle and enrichener controls 18 Check tire pressure and inspect for wear and damage 19 Check rear swing arm pivot nut for proper torque 20 Check all operation...

Страница 36: ...ent 13 Inspect brake pads and discs for wear 14 Inspect brake fluid reservoir level and condition 15 Inspect oil lines and brake system for leaks 16 Lubricate brake and clutch levers and throttle and...

Страница 37: ...t brake pads and discs for wear 14 Inspect brake fluid reservoir level and condition 15 Inspect oil lines and brake system for leaks 16 Lubricate brake and clutch levers and throttle and clutch cables...

Страница 38: ...ar brake pedal and front lever adjustment 14 Inspect brake pads and discs for wear 15 Inspect brake fluid reservoir level and condition 16 Inspect oil lines and brake system for leaks 17 Lubricate bra...

Страница 39: ...l and front lever adjustment 13 Inspect brake pads and discs for wear 14 Inspect brake fluid reservoir level and condition 15 Inspect oil lines and brake system for leaks 16 Lubricate brake and clutch...

Страница 40: ...pads and discs for wear 14 Inspect brake fluid reservoir level and condition 15 Inspect oil lines and brake system for leaks 16 Lubricate brake and clutch levers and throttle and clutch cables 17 Insp...

Страница 41: ...trap condensation against the surfaces of your bike Do not store the bike with gasoline in the tank inside your home or garage if there are open flames pilot lights sparks or electric motors present...

Страница 42: ...r bike with cool water when the paint has been heated by direct sunlight This can break the bond between the paint and the metal surface Do not apply power wash directly on the painted surfaces as thi...

Страница 43: ...ear Choppers brand of wheels and pulleys are warranted for the duration of 1 year and is transferable 9 If your motorcycle was contracted to Big Bear Choppers to build upon spec Big Bear Choppers will...

Страница 44: ...t does not have a valid manufacturer s VIN or title branded as salvage junk rebuilt totaled or flood damaged Any motorcycle on which the odometer mileage has been changed so that actual mileage cannot...

Страница 45: ...nd other emission related assemblies Where a warrantable condition exists BIG BEAR CHOPPERS will repair your motorcycle at no cost to you including diagnosis parts and labor LIMITED WARRANTY ON EMISSI...

Страница 46: ...IG BEAR CHOPPERS is limited solely to the remedying of defects in material or workmanship by BEAR CHOPPERS or an au thorized BEAR CHOPPERS Dealer at their place of business during customary business h...

Страница 47: ...rinciples If OWNER accepts the arbitrator s decision BIG BEAR CHOPPERS will be bound to abide by the decision and comply with its terms subject to any limited right of review that may be provided by s...

Страница 48: ..._________________________________________________ __________________________________________________________________________________________ ___________________________________________________________...

Страница 49: ...lass II motorcycles 170 to 279 cc for a period of use of five 5 years or 18 000 kilometers 11 185 miles whichever first occurs Class III motorcycles 280 cc and larger for a period of use of five 5 yea...

Страница 50: ...l tank fuel injection system spark advance mechanism crankcase breather air cutoff valves fuel tank cap for evaporative emission controlled vehicles oil filler cap pressure control valve fuel vapor se...

Страница 51: ...ON HOW LONG AN IMPLIED WAR RANTY LASTS SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU C No dealer is authorized to modify this Limited Emission Control System Warranty IV LEGAL RIGHTS THIS WARRANTY GIV...

Страница 52: ......

Страница 53: ...azard Health disorders from contact with oil What can happen Although it is extremely unlikely repeated contact of your skin by oil can cause serious health problems including cancer How to avoid the...

Страница 54: ...e with your mouth If you should swallow some gasoline or inhale a lot of gasoline vapor or get some gasoline in your eyes get professional medical help immediately If gasoline spills on your skin wash...

Страница 55: ...A loose or improperly attached part can come loose and jam a wheel or suspension or steering causing loss of control and an accident Improperly installed parts causing engine failure or seizure of the...

Страница 56: ...the hazard Observe all load limits in this manual Never exceed the gross vehicle weight limits given on the weight label Concerning the GTX model never carry more than 10 pounds in your saddlebags Do...

Страница 57: ...inflated over inflated or improper tires can cause a reduction in controllability or even loss of control of your motorcycle This can of course lead to a serious accident with potential serious injury...

Страница 58: ...ntial hazard Working on the motorcycle when it is hot What can happen Many parts of the motorcycle including the exhaust pipe and muffler engine transmission and brakes become very hot during normal o...

Страница 59: ...rear brakes for proper operation Ensure that both brakes function properly by rid ing slowly and braking gently as you first move off If you suspect any problem with the brakes contact your dealer bef...

Страница 60: ...n cause instability which can lead to an accident and subsequent serious injury or death How to avoid the hazard Every time before you ride check the steering head for looseness excessive tightness or...

Страница 61: ...rcycle on flat level paved surfaces only WARNING Potential hazard Injuring some part of your body with a rotating part What can happen Parts of your body can be caught in or between rotating parts on...

Страница 62: ...atteries even the sealed type contain highly corrosive poisonous acid Contact with this acid can be destructive to any part of your vehicle that it touches and deadly if swallowed Contact with your sk...

Страница 63: ...accessories such as racks trunks saddlebags etc Observe the accessories manufacturer and your motorcycle manufactur er s recommendation for loading Always ensure that accessories are properly and sec...

Страница 64: ...o clean them Have your motorcycle dealer replace the pads before you ride your motorcycle WARNING Potential hazard Electrical fire or other damage to your motorcycle or injury to yourself What can hap...

Страница 65: ......

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