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Step 6: Monkey Rail Assembly

Pre-drill all pilot holes using a 1/8” drill bit before installing wood screws.

Fig. 6.1

Fig. 6.3

Note: Pilot holes at

bottom of this rail

Insert 3 (1578) 1-1/8 x 15-7/8” Dowels into both (1943) MK Rail Long and (1565) MK Rail Short as shown in

fig. 6.1. Note that (1943) MK Rail Long will connect to the (1931) Post when attaching to the fort and (1565) MK

Rail Short will connect to (1936) MK Mount and the pilot holes on the (1943) MK Rail Long are on the bottom of the

board.

Shorter rail

connects to

the MK Mount

Longer rail

connects to

the Fort Post

Note: Pilot holes

at top of board

11”

Attach (1578) 1-1/8 x 15-7/8” Dowels to both rails with 2 (S3) #8 x 2-1/2” Wood Screws per dowel. Screws are

installed from the bottom of the board on the (1943) MK Rail Long (fig. 6.3)

Make sure shoulder of dowel is against

each rail before pre-drilling pilot holes. Drill

1/8” pilot holes through the rails and into the

dowels to prevent splitting. (fig. 6.2)

Fig. 6.2

Wood Parts

Hardware

6 x

#8 x 2-1/2” Wood Screw

3 x

Tennon Dowel 1-1/8 x 15-7/8”

1 x

MK Rail Long 2 x 4 x 54”

1 x

MK Rail Short 2 x 4 x 50”

1578

1943

1565

1578

1943

1565

1578

1565

1578

15”

1578

1943

1”

Содержание F23210

Страница 1: ...ild RESIDENTIAL HOME USE ONLY Not intended for public areas such as schools churches nurseries day cares or parks Two person assembly WARNING 3403210 Rev 11 07 2012 Table of Contents Warnings and Safe...

Страница 2: ...ng on equipment when it is wet Do not permit rough play or use of equipment in a manner for which it was not intended Standing on or jumping from the roof elevated platforms swings climbers ladders or...

Страница 3: ...ng the correct depth on the play equipment support posts will help you to see when the material has settled and needs to be raked and or replenished Be sure to rake and evenly redistribute the surfaci...

Страница 4: ...rs and replace deteriorated wood members As with all wood some checking and small cracks in grain is normal Unprotected they will appear weathered over time Periodic application of an exterior water r...

Страница 5: ...for further assistance Complete and mail registration card to receive important product notifications and assure prompt warranty service 10 Year Limited Warranty Solowave Design warrants that this pro...

Страница 6: ...ad protrudes from the T Nut remove the bolt and add washers to eliminate this condition Extra washers have been provided for this purpose This identifies information that requires special attention Im...

Страница 7: ...m 8mm For example HARDWARE LENGTH CHART inches vs millimetres 6 152 5 140 5 127 4 114 4 102 3 89 3 76 2 64 2 51 1 38 1 32 1 1 8 29 1 25 4 7 8 22 3 4 19 1 2 12 7 1 4 6mm Flat Washer 1 4 6mm Lock Washer...

Страница 8: ...8 1 15 9 5 8 3 3 8 85 7 60 3 2 3 8 15 9 5 8 1505mm SOLO WAVE DESIGN WOOD PROFILES LENGTH CONVERSION For example 1 inch 25 4mm BOARD LENGTH 59 59 25 inches 59 25 inches x 25 4mm Dimensions in brackets...

Страница 9: ...x 4 x 58 1 2 3642030 Box 2 Part Identification Reduced Part Size Nominal Size x 4 1 x 2 1 x 4 1 x 5 Actual Size 7 16 x 3 x 1 x 3 x 4 12pc 1503 Wall Board 1 2 x 4 x 20 3631503 Box 2 2pc 1768 Lower Back...

Страница 10: ...Box 2 3pc 1777 CE Rock Board B 1 x 6 x 17 3631777 Box 2 2pc 1890 CE Gap Board 1 x 6 x 32 1 2 3631890 Box 2 5pc 1889 Floor Board 1 x 6 x 32 1 2 3631889 Box 2 6pc 0318 Ground Stake 1 1 4 x 1 1 2 x 14 3...

Страница 11: ...1pc 1908 Front Floor 2 x 3 x 38 1 2 3641908 Box 2 2pc 0349 Rock Rail 2 x 3 x 51 3640349 Box 2 2pc 1367 Post MK 2 x 3 x 70 3641367 Box 2 1pc 4919 SW Rail Block 2 x 4 x 5 3 8 3644919 Box 2 1pc 1856 SW U...

Страница 12: ...x 4 Nominal Size Back Beam 2 x 6 x 83 5 8 3631825 Box 2 1826 Front Beam 2 x 6 x 83 5 8 3631826 Box 2 1pc 2pc 1863 SW Post 2 x 4 x 86 11 16 3641863 Box 2 1X 3201305 Monkey Bracket Set 1X 3200164 Corne...

Страница 13: ...9277230 2pc H3 Hex Bolt 1 4 x 2 1 2 9277222 24pc H2 Hex Bolt 1 4 x 2 9277220 6pc LS3 Lag Screw 1 4 x 3 9262230 3pc LS2 Lag Screw 1 4 x 2 1 2 9272222 4pc LS1 Lag Screw 1 4 x 1 1 2 9262212 Hardware Iden...

Страница 14: ...x 4 1 2 9277342 43pc FW3 8 Flat Washer 9251500 40pc TN1 1 4 T Nut 9285200 17pc FW0 3 16 Flat Washer 9251100 25pc FW2 5 16 Flat Washer 9251300 5pc BN1 1 4 Barrel Nut 9248200 53pc FW1 1 4 Flat Washer 92...

Страница 15: ...this information if you contact the Consumer Relations Department Please refer to Page 6 for proper hardware assembly Each step indicates which bolts and or screws you will need for assembly as well a...

Страница 16: ...ng a straight line Make sure the boards are evenly spaced and do not exceed 2 3 8 between boards E Place 1 rock on each 1777 and 1778 CE Rock Board A B fig 2 2 and attach using 1 PB2 1 4 x 1 1 4 Pan B...

Страница 17: ...6 x 1 1 2 Hex Bolt with lock washer flat washer and t nut in the hole indicated in fig 3 2 3 3 Correct hole usage is very important Important Swing End With Overhang Important Fort End Side No Overhan...

Страница 18: ...4 1 2 Hex Bolts with lock washer flat washer and t nut fig 4 1 Wood Parts Hardware 2 x 5 16 x 4 Hex Bolt 5 16 lock washer 5 16 flat washer 5 16 t nut 3 x 5 16 x 4 1 2 Hex Bolt 5 16 lock washer 5 16 f...

Страница 19: ...8 5 16 x 2 Hex Bolt with 2 flat washers and lock nut in the bottom hole of Triangle Plate fig 5 4 Make sure Swing End Assembly flares out at an angle fig 5 3 Wood Parts Hardware Fig 5 2 1 4 Flat Washe...

Страница 20: ...e bottom of the board Shorter rail connects to the MK Mount Longer rail connects to the Fort Post Note Pilot holes at top of board 11 C Attach 1578 1 1 8 x 15 7 8 Dowels to both rails with 2 S3 8 x 2...

Страница 21: ...1367 Post MK with 1 LS2 1 4 x 2 1 2 Lag Screw with flat washer per diagonal Once lag screws are installed tighten all bolts from Steps D E fig 7 3 A Insert 1 1858 1 1 8 x 18 5 8 Dowel into 2 1367 Post...

Страница 22: ...K Bracket A Using a MK Bracket connect both 1943 MK Rail Long and 1565 MK Rail Short to each 1367 Post MK with 1 G10 5 16 x 3 Hex Bolt with lock washer flat washer and t nut per bracket and MK Bracket...

Страница 23: ...Roof using 2 H2 1 4 x 2 Hex Bolts with lock washer flat washer and t nut as shown in fig 9 1 and 9 2 Notice the hole locations in 2032 End Floor Notice the hole locations of 2032 End Floor Notice bol...

Страница 24: ...top holes using 2 LS1 1 4 x 1 1 2 Lag Screws with flat washer fig 9 3 and 9 5 E Make sure 2034 Wall Support is square to the posts then attach to both 1931 Posts using 4 S2 8 x 1 1 2 Wood Screws fig 9...

Страница 25: ...ock washer flat washer and t nut as shown in fig 10 1 B Attach 1 0369 Lower Diagonal to each side of the 2029 Ground SW with 1 H2 1 4 x 2 Hex Bolt with lock washer flat washer and t nut per diagonal f...

Страница 26: ...d 0369 Lower Diagonals to 1931 Posts with 1 LS3 1 4 x 3 Lag Screw with flat washer per diagonal fig 10 2 and 10 3 F Make sure 2034 Wall Support is square to the posts then attach to both 1931 Posts us...

Страница 27: ...931 Posts with 2 LS3 1 4 x 3 Lag Screws with flat washer in the top pre drilled holes and 2 S7 12 x 2 Pan Screws with 3 16 flat washers in the bottom holes as shown in fig 11 3 Wood Parts Hardware Fig...

Страница 28: ...e Swing Wall using 2 S4 8 x 3 Wood Screws The other end of the gusset should be tight against 1908 Front Floor fig 12 1 and 12 2 C Attach the other end of 0312 Gusset to 1908 Front Floor with 1 S3 8 x...

Страница 29: ...to 1894 Back Floor with 1 H13 1 4 x 3 1 2 Hex Bolt with lock washer flat washer and t nut fig 13 2 and 13 3 Wood Parts Hardware Fig 13 1 Fig 13 3 Fig 13 2 Notice hole positioned down Back H3 2 x 1 4 x...

Страница 30: ...ith flat washer in the top pre drilled holes and 2 S7 12 x 2 Pan Screws with 3 16 flat washers in the bottom holes as shown in fig 13 5 and 13 6 Step 13 Back Wall Assembly Part 2 Wood Parts Hardware F...

Страница 31: ...e fig 14 2 MOVE FORT TO FINAL LOCATION FINAL LOCATION MUST BE LEVEL GROUND Warning To prevent tipping and avoid potential injury stakes must be driven 10 1 2 into ground Digging or driving stakes can...

Страница 32: ...ig 15 1 and 15 3 Attach 0349 Rock Rails to 1908 Front Floor using 4 S15 8 x 1 3 4 Wood Screws as shown in fig 15 2 B Attach 1779 CE Access Board to top of Rock Wall Assembly flush to top of 0349 Rock...

Страница 33: ...board using the pilot holes with 2 S4 8 x 3 Wood Screws per end Make sure there is a 5 8 gap between 2031 Roof Support and 1903 Floor Joist fig 16 2 and 16 4 C Reinstall the middle and bottom bolts in...

Страница 34: ...ght to each end of the assembly attaching to 1761 Side Joist 1903 Floor Joist and 1908 Front Floor using 5 S2 8 x 1 1 2 Wood Screws per board fig 16 5 Wood Parts Hardware 10 x 8 x 1 1 2 Wood Screw 2 x...

Страница 35: ...Attach to 1761 Side Joist 1903 Floor Joist and 1908 Front Floor using 5 S2 8 x 1 1 2 Wood Screws per board fig 17 1 Step 17 Attach Floor Boards Wood Parts Hardware 25 x 8 x 1 1 2 Wood Screw 5 x Floor...

Страница 36: ...ing 2 S2 8 x 1 1 2 Wood Screws fig 18 1 and 18 2 B Place 1227 CE Wall Board tight to the top of 1894 Back Floor and flush to the edge of 1931 Post and 2033 MK Mount Attach to post using 2 S2 8 x 1 1 2...

Страница 37: ...8 x 1 2 Pan Screws with 8 flat washer as shown in fig 19 2 and 19 3 The 4 screws on 2033 MK Mount are attached from the inside of the assembly fig 19 3 Fig 19 2 Fig 19 3 Fig 19 1 2033 1906 1227 1931...

Страница 38: ...ards should be evenly spaced at 1 not exceeding 1 1 4 Make sure the bottom of the boards are tight against the floor boards and bevelled edges are facing out and are at the top of the boards fig 20 1...

Страница 39: ...1 1 4 Make sure the bottom of the boards are tight against the floor boards and bevelled edges are facing out and are at the top of the boards fig 21 1 and 21 2 Note Gaps between boards evenly spaced...

Страница 40: ...des fig 22 1 B At all 4 corners attach 1 Corner Brace using 3 S5 8 x 1 2 Pan Screw per brace as shown in fig 22 2 and 22 3 C Attach 1900 Ridge flush to the end of 2035 SW Mount with 2 S4 8 x 3 Wood Sc...

Страница 41: ...ck using 5 S5 8 x 1 2 Pan Screws with 8 flat washer fig 23 2 C Make sure the Canopy is tight and smooth then secure opposite end of Canopy to 1909 Tarp Front Back using 5 S5 8 x 1 2 Pan Screws with 8...

Страница 42: ...at washer and t nut and 4 S6 12 x 1 Pan Screws as shown in fig 24 1 and 24 2 B Measure 21 1 2 from top of 1943 MK Rail Long to top of 1890 CE Gap Board then with a MB Mount Strap attach 1943 MK Rail L...

Страница 43: ...S3 8 x 2 1 2 Wood Screws fig 25 1 25 2 Warning To prevent tipping and avoid potential injury stakes must be driven 10 1 2 into ground Digging or driving stakes can be dangerous if you do not check fi...

Страница 44: ...ng the pan screws Hardware Other Parts 3 x 12 x 2 Pan Screw 1 x Slide S7 S7 1931 Fig 26 3 Fig 26 2 Fig 26 1 S7 1937 Slide Slide 1908 A Place Slide in the centre between 1937 Centre Divider and 1931 Po...

Страница 45: ...tight then attach to the top of 2032 End Floor with 5 evenly spaced S5 8 x 1 2 Pan Screws with 8 flat washer as shown in fig 27 4 On each side of the Cafe Canopy measure 1 down from the top of 2032 E...

Страница 46: ...s 1 2 in from the edge of the tarp with 2 S5 8 x 1 2 Pan Screws with 8 flat washer fig 28 2 C Measure 1 1 2 down from the top of the tarp and attach to both 1931 Posts 1 2 in from the edge of the tarp...

Страница 47: ...m the inside of the assembly and 1 2 in from the edge of the tarp attach tarp to 2036 Cafe Ground and 1941 Water Sand Support with 4 evenly spaced S5 8 x 1 2 Pan Screws with 8 flat washer per board Th...

Страница 48: ...eate a second seat as in fig 29 1 B Keeping the Cross Brace tight to the Seat Assemblies fasten the Cross Brace to each of the Seat Assemblies using the hardware provided fig 29 2 1 4 Flat washer Seat...

Страница 49: ...6 Cafe Ground using 2 G2 5 16 x 1 Hex Bolt with lock washer flat washer and t nut per Seat Assembly fig 30 1 and 30 2 Hardware 4 x 5 16 x 1 Hex Bolt 5 16 lock washer 5 16 flat washer 5 16 t nut G2 203...

Страница 50: ...h lock washer flat washer and t nut and 1 G8 5 16 x 2 Hex Bolt with 2 flat washers and 1 lock nut as shown in fig 31 1 1 x 5 16 x 2 Hex Bolt 5 16 flat washer x 2 5 16 lock nut 1 x 5 16 x 4 1 2 Hex Bol...

Страница 51: ...ch with 2 S3 8 x 2 1 2 Wood Screws per ground stake fig 32 1 and 32 2 Warning To prevent tipping and avoid potential injury stakes must be driven 10 1 2 into ground Digging or driving stakes can be da...

Страница 52: ...angers fig 33 1 Use an extra Flat W asher If Bolt protrudes beyond T Nut Warning Check entire play centre for bolts protruding beyond T Nuts Use extra washers to eliminate this condition Step 33 Attac...

Страница 53: ...t that is easily seen and read by a supervising adult ATTACH THIS WARNING I D PLAQUE TO A PROMINENT LOCATION ON YOUR PLAY EQUIPMENT Fort or Swing Post This provides warnings concerning safety and impo...

Страница 54: ...54 support cedarsummitplay com NOTES NOTES...

Страница 55: ...55 support cedarsummitplay com NOTES NOTES...

Страница 56: ...s product for ease of assembly Excellent Very Good Average Below Average Poor How would you rate our instructions Excellent Very Good Average Below Average Poor How would you rate the quality of packa...

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