BIFFI WGR 100 Скачать руководство пользователя страница 17

 

WGR 

– Worm Gear Reducer 

Instruction and operating manual

 

© Copyright by BIFFI Italia. All right reserved  

 

MAN 684/Rev 5    Page  

17

 

 

 

8

 

MAINTENANCE 

8.1

 

Standard Maintenance 

 

 

BIFFI worm gearboxes require no maintenance. 

 

After commissioning and once a year, check the paint-coat of the worm gearbox. If some areas 

are damaged, repair the paint-coat according to the applicable specification. 

 

In  chemically  aggressive  or  saline  environments,  remove  rust  from  surfaces  and  protect  with  a 

rust preventative. 

 

Approx. six months after commissioning and once a year, check that the nuts and bolts securing 

the worm gearbox to the electric actuator and to the valve are tight, and, if necessary, re-tighten. 

 

Approx.  every  2  years  visually  inspect  the  gearbox  for  grease  leakage.  For  oil  lubrication  type 

gearboxes (WGR-DW series models) visually inspect for oil leakage approximately every year. 

 

For severe applications or if worm gearbox operation is infrequent, perform maintenance checks 

at shorter intervals. 

 

8.2

 

Special Maintenance 

In case of malfunction, in case of grease leaks, or in case of scheduled preventive maintenance, the 

worm gearbox must be disassembled: any damaged part can be requested from BIFFI with reference 

to the attached exploded view drawing and parts list. 
Every spare parts request must clearly indicate the relevant gearbox Serial Number and the spare part 

item number. 

Special  maintenance  is  also  recommended  when,  during  operations,  the  actuator  generates  an 

excessive noise.

 

 

Important

 

After maintenance works, a few operations of the assembly actuator/WGR 
must be done to check that movement is regular. 

 

Important

 

For maintenance instructions of the Electric Actuator ICON2000 supplied 
together with the worm gearbox WGR, please refer to the ICON2000 IOM 
(MAN 618). 

Содержание WGR 100

Страница 1: ...ss with optional relief version Toscani Orefici Vigliano 4 18 04 2016 Updated applicable regulation chapter 1 7 Ermanni Orefici Vigliano 3 11 06 2012 Revised chapter 11 parts list Ermanni Ghiadoni Vig...

Страница 2: ...a All right reserved MAN 684 Rev 5 Page 2 BIFFI ITALIA has taken every care in collecting and verifying the documentation contained in this Instruction and Operating Manual The information herein cont...

Страница 3: ...al 7 2 2 Main Parts Description 8 3 TECHNICAL DATA 9 3 1 Application range 9 4 TRANSPORT AND STORAGE 10 4 1 Transport 10 4 2 Checks to be carried out on receipt of the WGR reducer 11 4 3 Storage Proce...

Страница 4: ...on 22 10 LUBRICATION 25 10 1 Grease lubrication type gearbox WGR standard type 25 10 2 Oil lubrication type gearbox WGR DW series models 25 10 3 Refilling procedure only for WGR DW series models 26 11...

Страница 5: ...ns may be required WGR reducers are produced by BIFFI ITALIA and identified on the proper label by product designation WGR XXXX Important This Manual provides basic information for the setting of WGR...

Страница 6: ...ctions provided on the product nameplate and in this Instruction and Operating Manual modification of the product without Biffi s authorisation work done on the product by unqualified or unsuitable pe...

Страница 7: ...s acc to 2014 34 EU Directive Gas mists or vapours Zone 0 1G Gas mists or vapours Zone 1 2G Gas mists or vapours Zone 2 3G Dust Zone 20 1D Dust Zone 21 2D Dust Zone 22 3D 2 MACHINE DESCRIPTION 2 1 Gen...

Страница 8: ...ll right reserved MAN 684 Rev 5 Page 8 2 2 Main Parts Description Picture 1 Picture 2 Main Reduction Case Epicyclical Reduction Case Mechanical Stoppers Close Position Label Open Position Label Positi...

Страница 9: ...our max Quarter turn worm screw gear boxes are suitable to be motorized for applications in standard temperature range from 30 C to 85 C low temperature version are suitable to operate in temperature...

Страница 10: ...and in accordance with the local regulation and area classification Warning The lifting studs are suitable for the transportation of the actuator and gear box only NOT for the valve actuator assembly...

Страница 11: ...e failure to comply with the recommended procedure will invalidate the warranty The worm gearboxes leave the factory in excellent working conditions and with an excellent finish these conditions are g...

Страница 12: ...ange on the nameplate for correct use Installation in ambient with temperature range outside the specified values will invalidate the warranty 5 2 Safety Instructions for installation in Hazardous Are...

Страница 13: ...ge and especially all traces of grease If the insert supplied is not machined remove it from the WGR output drive machine it and reassemble it in the WGR output drive Bring the worm gearbox to the rec...

Страница 14: ...nual Copyright by BIFFI Italia All right reserved MAN 684 Rev 5 Page 14 Thread size Recommended tightening torque Nm M16 160 M20 320 M22 420 M24 550 M27 800 M30 1100 M36 1700 If possible operate the a...

Страница 15: ...il it stops then step back a quarter of turn 5 Tighten the nut 1 Open position the same procedure of closed position on the opposite stopper Picture 3 7 2 Oil lubrication type gearbox WGR DW series mo...

Страница 16: ...WGR Worm Gear Reducer Instruction and operating manual Copyright by BIFFI Italia All right reserved MAN 684 Rev 5 Page 16 Picture 4 1 2 3...

Страница 17: ...oxes WGR DW series models visually inspect for oil leakage approximately every year For severe applications or if worm gearbox operation is infrequent perform maintenance checks at shorter intervals 8...

Страница 18: ...lease the cylindrical pin 4 Unscrew the screws 5 and remove the upper cover 6 Unscrew the screws 7 and remove the trunk 8 After completing these operations the main reduction and the epicyclical reduc...

Страница 19: ...age 19 Picture 6 Picture 7 3 position indicator 6 upper cover 8 trunk 7 screws unscrew to remove the trunk Main Reduction Epicyclical Reduction 9 Flexoid gasket 10 o ring 5 screws unscrew to remove th...

Страница 20: ...ge 20 9 2 Epicyclical reduction removal Please refer to the following Picture 8 Remove the trunk 8 in Picture 6 following the instructions of Par 9 1 Remove the pin 1 Remove the operating gear planet...

Страница 21: ...removal Please refer to Picture 9 and Picture 10 Remove the epicyclical reduction following the instructions of Par 9 2 Remove the bolts 1 Remove the thrust flange 2 Remove the first thrust ball bear...

Страница 22: ...duction and the epicyclical reduction Please refer to Picture 11 and Picture 12 Remove the reductions as explained in Par 9 2 and 9 3 Grease the worm screw and the two thrust ball bearings couple Pict...

Страница 23: ...All right reserved MAN 684 Rev 5 Page 23 Picture 11 Picture 12 Important Before reassembling the worm gearbox the flexoid gasket and the o ring please see Para 8 1 must be replaced Ball bearings to b...

Страница 24: ...WGR Worm Gear Reducer Instruction and operating manual Copyright by BIFFI Italia All right reserved MAN 684 Rev 5 Page 24...

Страница 25: ...earboxes To be used with ST109 40 C 85 C series gearboxes 10 2 Oil lubrication type gearbox WGR DW series models The DW series worm gearboxes are shipped with oil type Quaser RIDGR 320 In case of oil...

Страница 26: ...reserved MAN 684 Rev 5 Page 26 10 3 Refilling procedure only for WGR DW series models Please refer to the following Picture 13 Remove both the oil plugs 1 with a hex head wrench Refill by pouring the...

Страница 27: ...ther information about Biffi valve actuators contact your local distributor sales office or Biffi Italia S r l Localit Caselle San Pietro 29017 FIORENZUOLA D ARDA PIACENZA ITALY Telephone 0039 0523 94...

Страница 28: ...WGR Worm Gear Reducer Instruction and operating manual Copyright by BIFFI Italia All right reserved MAN 684 Rev 5 Page 28 11 2 WGR100 Parts List...

Страница 29: ...WGR Worm Gear Reducer Instruction and operating manual Copyright by BIFFI Italia All right reserved MAN 684 Rev 5 Page 29...

Страница 30: ...WGR Worm Gear Reducer Instruction and operating manual Copyright by BIFFI Italia All right reserved MAN 684 Rev 5 Page 30 11 3 WGR200 Parts List...

Страница 31: ...WGR Worm Gear Reducer Instruction and operating manual Copyright by BIFFI Italia All right reserved MAN 684 Rev 5 Page 31...

Страница 32: ...WGR Worm Gear Reducer Instruction and operating manual Copyright by BIFFI Italia All right reserved MAN 684 Rev 5 Page 32 11 4 WGR400 Parts List...

Страница 33: ...WGR Worm Gear Reducer Instruction and operating manual Copyright by BIFFI Italia All right reserved MAN 684 Rev 5 Page 33...

Страница 34: ...WGR Worm Gear Reducer Instruction and operating manual Copyright by BIFFI Italia All right reserved MAN 684 Rev 5 Page 34 11 5 WGR800 Parts List...

Страница 35: ...WGR Worm Gear Reducer Instruction and operating manual Copyright by BIFFI Italia All right reserved MAN 684 Rev 5 Page 35...

Страница 36: ...WGR Worm Gear Reducer Instruction and operating manual Copyright by BIFFI Italia All right reserved MAN 684 Rev 5 Page 36 11 6 WGR1600 Parts List...

Страница 37: ...WGR Worm Gear Reducer Instruction and operating manual Copyright by BIFFI Italia All right reserved MAN 684 Rev 5 Page 37...

Страница 38: ...WGR Worm Gear Reducer Instruction and operating manual Copyright by BIFFI Italia All right reserved MAN 684 Rev 5 Page 38 11 7 WGR3200 Parts List...

Страница 39: ...WGR Worm Gear Reducer Instruction and operating manual Copyright by BIFFI Italia All right reserved MAN 684 Rev 5 Page 39...

Страница 40: ...WGR Worm Gear Reducer Instruction and operating manual Copyright by BIFFI Italia All right reserved MAN 684 Rev 5 Page 40 11 8 WGR6300 Parts List...

Страница 41: ...WGR Worm Gear Reducer Instruction and operating manual Copyright by BIFFI Italia All right reserved MAN 684 Rev 5 Page 41...

Страница 42: ...ween the female screw and sight glass it is possible to install a relief valve on sight glass to prevent overpressure The Relief valve item 43 in the following picture typical for all WGR models is in...

Страница 43: ...WGR Worm Gear Reducer Instruction and operating manual Copyright by BIFFI Italia All right reserved MAN 684 Rev 5 Page 43 DETAIL A DETAIL B...

Страница 44: ...1 paraghraph also directly on the indicator plate 12 DISASSEMBLING and DEMOLITION BIFFI gearboxes have en extremely long lifetime but after several years of operation they have to be replaced The des...

Страница 45: ...WGR Worm Gear Reducer Instruction and operating manual Copyright by BIFFI Italia All right reserved MAN 684 Rev 5 Page 45...

Страница 46: ...on and operating manual Copyright by BIFFI Italia All right reserved MAN 684 Rev 5 Page 46 BIFFI ITALIA s r l Loc Caselle S Pietro 29017 Fiorenzuola d Arda Piacenza ITALY Tel 0523 944411 Fax 0523 9418...

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