3
73
ENGI
N
E CH
ECK
S
A
N
D
A
S
SEM
BL
Y
Positioning of sleeve on small shaft.
Remove the kickstart spacer
7
, expand the circlip
10
, allowing removal of washer
11
, of kickstart
gear
2
and washer
11
. This frees the kickstart
shaft
3
from all other parts.
Make sure that the side of the kickstart gear teeth
2
have no signs of meshing or superficial wear.
Make sure that the front teeth (sleeve side
14
)
are not chipped. Replace any part that shows the
aforementioned defects.
Make sure that the front teeth of the sleeve
14
are not chipped and that the spring
16
is capable
of putting enough pressure on the sleeve
14
so
that this can pull the wheel
2
.
Also check to make sure that no washers have
any abnormal or excessive wear. If so, replace
them. Make sure that the spring
8
has no cracks
or abnormal deformation. Replace if it is not able
to bring the external kickstart lever back to the
rest position.
For reassembly, follow the above disassembly
procedure in reverse order.
Pay attention:
- to the correct positioning of the spacer
7
(the
area with the groove must go outwards);
- to the alignment of the reference between shaft
3
and sleeve
14
.
7
14
3
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