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51440, 51443

9

Rev. C   0301

Step Two

Rub chalk on the snaps on the inside of the top to mark the stud locations.

Step Three

Move to the front of one of the side panels. Pull the top fabric down and press the  snaps
against the body. The chalk will leave marks for the Body Stud locations. The Threaded
Body Studs should be 1/4 inch below the top lip of the body. Center punch the
mark and drill a 3/16 inch hole at the marked location. Install a Body
Stud and a Hex Nut and snap the top to the Body Stud.
Repeat this procedure on the other side of
the vehicle.

Threaded Body
Stud

Hex Nut

Locate the studs on the front
of the Side Panels first then
locate the two Rear Corner
Body Studs.

Hex Nut

Outside

Inside

Side Wall

Threaded

Body Stud

Figure 7

Step Four

To ensure a good fit, have one person pull down on the rear bow while the other person
pulls the fabric down and to the rear to locate the rear corner studs. When you are
satisfied with the tightness of the top, press the snaps against the body. The chalk will
leave marks for the Body Stud locations. The Threaded Body Studs should be 1/4 inch
below the top lip of the body. Center punch the marks and drill 3/16 inch holes at the
marked locations on each rear corner. Install a Body Stud and Hex Nut in the rear corners.
Snap the top to the corner body studs.

Step Five

Install the remaining Threaded Body Studs on the Side Panels and the Tailgate. Alternate
from side to side
 as you install the studs and snap the top to each new stud. This will
keep the tension of the top evenly spread.

Step Six

Thread the buckle strap assembly through each Footman Loop and then back through the
buckle. Do not over tighten. Wrap the fabric flaps, sewn to the top above and behind the
doors, around the Horizontal and Vertical Assemblies and fasten the hook and loop
fasteners. Cut the PSA Hook in half and assemble the PSA Hook on the bevel of the
vehicle, where the two side curtains zip together.

Note: The weather strip in the vertical flap should lay to the outside of the Vertical Assembly.

Locate the front Body
Stud first.

Содержание 51440

Страница 1: ...dability and performance with proper care If you encounter any problems during the installation of your Convertible Top or at any later date please contact your authorized Bestop dealer or call our Co...

Страница 2: ...phillips head screwdriver An adjustable wrench A tape measure A hammer 1 ea 1 8 5 32 and 3 16 Scissors drill bits and a power drill A center punch A piece of chalk A pencil Unpacking What You Have Im...

Страница 3: ...emoves the tailgate Model Toyota Land Cruiser FJ40 1964 1984 Part Number 51440 Top Kit Only Soft Doors Not Included Note On vehicles built after 1975 that have never had a soft top a metal tailgate pa...

Страница 4: ...PN 244 53 10 32 Hex Nut Qty 24 PN 151 82 Threaded Body Stud Qty 24 PN 151 81 10 24 Locknut 51443 Only Qty 8 PN 195 93 Wing Nut Qty 2 PN 151 83 5 16 x 3 4 Hex Bolt Qty 2 PN 116 03 10 x 1 2 Oval Head P...

Страница 5: ...mbly Mount Bracket on the 15 1 2 inch mark Using the Bow Mounting Bracket as a template center punch and drill a 3 16 hole Secure the front hole of the Bow Assembly Mount Bracket with a 14 Sheet Metal...

Страница 6: ...acket in the upper corner of the windshield flush with the frame see Figure 3a Using the bracket as a template mark the location of the 2 holes Center punch and drill the 5 32 holes Secure the bracket...

Страница 7: ...in the new windshield retainers If so it may be necessary to drill the retainer holes off to one side CAUTION A loose windshield retainer may allow the top to disengage from the windshield causing dam...

Страница 8: ...of the top to the studs on the Rear Bow Locate the Buckle Straps in the parts kit Wrap each strap around the corners of the Rear Bow and snap the straps to themselves This strap will hold down the Re...

Страница 9: ...d with the tightness of the top press the snaps against the body The chalk will leave marks for the Body Stud locations The Threaded Body Studs should be 1 4 inch below the top lip of the body Center...

Страница 10: ...ing they must be straightened before the doors are hung on the vehicle If necessary use a 9 16 inch box wrench to gently bend the pin into the proper position Oil the pins with a light weight oil Inst...

Страница 11: ...oor Strikes may be adjusted in or out until you are satisfied with the way the door shuts and opens Tighten the machine screws on the Paddle Handle and trim any excess fabric from around the Paddle Ha...

Страница 12: ...ront Bow and slide the Rear Bow down to the Bow Mounts Insert the bow release tab into the hole on the Front Bow just above the Bow Mount Remove the Vertical Retainer and the Horizontal Rod from their...

Страница 13: ...ap does become stuck to a stud use a screwdriver and GENTLY pry apart to prevent permanent damage to the snap or the top fabric Normal Slider Jaws Parallel Damaged Slider Jaws Spread Apart sometimes b...

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