2
TABLE OF CONTENTS
WARRANTY………………………………………………………………………………………………………………3
SECTION
1
-
SAFETY
PRECAUTIONS
FOR
GMAW
WELDING
GUNS
–
READ
BEFORE
USING…………………………….4
1-1
SYMBOL
USAGE……………………………………………………………………………………………………...4
1-2
ARC
WELDING
HAZARDS………………………………………………………………………………….................4
1-3
PROPOSITION
65
WARNINGS………………………………………………………………………………………..6
1-4
PRINCIPAL
SAFETY
STANDARDS…………………………………………………………………………................6
1-5
EMF
INFORMATION…………………………………………………………………………………………………..6
SECTION
2
–
INSTALLATION
…………………………………………………………………………………………….7
2-1
INSTALLING
QUICK
CONNECT
BLOCK
TO
FEEDER…………………………………………………………………..7
2-2
INSTALLING
GUN
TO
QUICK
CONNECT
BLOCK……………………………………………………………………...7
2-3
INSTALLING
POWER
PIN
TO
GUN…………………………………………………………………………………...8
SECTION
3
–
MAINTENANCE……………………………………………………………………………………………..9
3-1
TREGASKISS™
NOZZLE
AND
TOUGH
LOCK™
CONSUMABLES……………………………………………………...9
3-2
SWITCH
REPLACEMENT……………………………………………………………………………………………..9
3-3
NECK
REPLACEMENT……………………………………………………………………………………................10
3-4
LINER
REPLACEMENT……………………………………………………………………………………...............11
3-5
CABLE
ASSEMBLY
REPLACEMENT………………………………………………………………………...............12
SECTION
4
−
TECHNICAL
DATA…………………………………………………………………………………………15
4-1
NECK
DIMENSIONS………………………………………………………………………………………...............15
4-2
GUN
AMPERAGE
RATINGS…………………………………………………………………………………………15
SECTION
5
–
OPTIONS………………………………………………………………………………………………….15
5-1
DIRECT
PLUG-INS………………………………………………………………………………………………….15
5-2
FEEDER
ADAPTORS………………………………………………………………………………………………...16
5-3
CONTROL
PLUGS ………………………………………………………………………………………..............16
5-4
CONNECTOR
OPTIONS……………………………………………………………………………………………..16
SECTION
6
–
TROUBLESHOOTING……………………………………………………………………………………..17
SECTION
7
−
EXPLODED
VIEW
AND
PARTS
LIST………………………………………………………………..........18
SECTION
8
-
ORDERING
INFORMATION…..…………………………………………………………………..……….20
8-1
EXAMPLE
OF
STANDARD
MODEL
NO.……………………………………………………………………………...20
8-2
EXAMPLE
OF
CUSTOM
BUILT
GUN .……………………………………………………………………………...20
8-3
GUN
STANDARDS
CHART.…………………………………………………………………………………............20