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NewSonic SonoDur-R

Issue 105 06/2020

Page 1

SonoDur-R

Instruction Manual

Automated UCI-Hardness Testing System

with

Motorized and Hand-Held Probes

This edition 105, 04/2020 applies to software version V1.00 and higher using

Android Operating System, SonoDur-R.

Original operating instructions EN_SonoDur-R_Android_V105

This document is subject to technical changes without prior notice.

Содержание NS-11006

Страница 1: ...ness Testing System with Motorized and Hand Held Probes This edition 105 04 2020 applies to software version V1 00 and higher using Android Operating System SonoDur R Original operating instructions E...

Страница 2: ...g manual were compiled in accordance with statutory standards and regulations state of the art technology and our long standing knowledge and experience However NewSonic GmbH will not guarantee the ac...

Страница 3: ...st probe or test device 11 5 Switching On and Off 12 5 1 Power ON 12 5 2 Switching OFF 13 6 Operating 14 6 1 Start the Test Program 14 6 1 1 Measuring Menu Main Menu 14 6 1 2 Simulation Mode 14 6 2 De...

Страница 4: ...Thresholds Specification Limits 43 7 11 2 Penetration time Dwell Time 44 7 11 3 Motor Manual 45 7 11 4 Automatic Closing 45 7 11 5 Maximum Number of Measurements in one File 48 7 11 6 Tester 48 7 11...

Страница 5: ...0 10 4 3 Date Time 70 11 Appendix 72 11 1 Test probes and their fields of application 72 11 1 1 Motor Measuring Probes 72 11 1 2 Hand held Measuring Probes 72 11 2 Scope of delivery and accessories 75...

Страница 6: ...al if required Our test probes are factory calibrated for materials with an elasticity modulus of 210 GPa and can therefore usually be used for such metallic materials without further adjustment The U...

Страница 7: ...applications e g medical applications are not permitted Only original spare parts or accessories may be used Measuring instruments and accessories must be kept out of the reach of children The plug i...

Страница 8: ...entially hazardous situation which if not avoided could result in personal injury or property damage CAUTION A warning of this level indicates a potentially hazardous situation which if not avoided co...

Страница 9: ...itch 2 Digital I O Digital Input Output signals galvanically isolated 3 USB USB Device interface suitable for software updates manual file transfer 4 COM1 Serial Interface RS232 data output and remote...

Страница 10: ...specified according DIN EN 60130 9 Type C901A 3 pin fem Amphenol T 3263 000 see Figure 4 1 view on the contact side 4 2 Connecting and disconnecting the test probe Shielded connection cables are used...

Страница 11: ...reached the correct position and can be easily pushed into the socket The locking will be indicated by a click Afterwards the plug is firmly locked in the socket by 3 claws 4 2 2 Disconnecting the tes...

Страница 12: ...switched on off via the rocker switch on the rear side of the device refer to Figure 3 1 After powering on the instrument the home screen is displayed after approximately 20 seconds If a probe is conn...

Страница 13: ...o not use the switch before you have finished your measurement and stored all data Use the EXIT key before switching off the instrument i NOTE If no probe is connected SonoDur R starts in simulation m...

Страница 14: ...e actual measuring set The right screen area shows statistic information for the selected number of last measurements which could be selected from menu settings max number of readings N In the display...

Страница 15: ...mode after a test probe was connected Tap the EXIT button the question Exit Program must be acknowledged with Yes After connecting a probe the measuring program should start automatically i NOTE In or...

Страница 16: ...left right The menu button opens access to all installed applications and settings refer to Figure 6 6 i NOTE Application s will be called APP s hereinafter Figure 6 4 Nr Short abbreviation Descriptio...

Страница 17: ...anguages to add additional languages Tap on Add language and select your country language from the list This will create a new entry in the last position in the language list To make this language act...

Страница 18: ...Operating NewSonic SonoDur R Issue 105 06 2020 Page 18 Figure 6 9 Figure 6 10 Figure 6 11 Figure 6 12 Figure 6 13...

Страница 19: ...it opens a button area Remove Tap on it all language entries will appear with a blank check box Selecting one or more check boxes and tapping on the paper bin symbol will open a menu Remove selected...

Страница 20: ...3 Terminating SonoDur after processing the last measurement series and before the first new measured value Info Display of device settings for the measuring process display of measuring results such a...

Страница 21: ...Operation and Menu Structure NewSonic SonoDur R Issue 105 06 2020 Page 21 Figure 7 4 Status bar Represents the speed of the force application...

Страница 22: ...Inspector Upper evaluation threshold in this case 720 0 Limit Lower evaluation threshold in this case 690 0 Limit Function to detect vibration effects in the test material Frequency analysis Number o...

Страница 23: ...voke a measurement The measurement menu can be accessed from any programme point via the Exit Button The measurements with motor and hand held measuring probes are described below When measuring using...

Страница 24: ...performed The operation lock is used to prevent unintentional changes and to lock and unlock the device Tapping the lock symbol will start a query i NOTE Touching on one of the control keys on the ri...

Страница 25: ...setting is ON and displays a warning refer to Figure 7 18 if an abnormal frequency behavior is detected The user must acknowledge the message with the option to accept or reject the measuring value B...

Страница 26: ...easurement is performed fully automatic by triggering the micro switch The protective tube is only screwed on for hand measurements in order to protect the vibrating rod and may not be used together w...

Страница 27: ...ds and the time is counted down Once the preset penetration time has elapsed the measured value is displayed and at the same time the rearward motor movement is indicated by an arrow pointing in the o...

Страница 28: ...by the motor No error message is displayed but the digital outputs ERROR HI and LO will get active 7 5 2 Manual measuring types with motor probe 7 5 2 1 Manual measuring using a probe shoe In order t...

Страница 29: ...and to only work with the unprotected vibrating rod The vibrating rod can easily be damaged through negligence Figure 7 20 This configuration is only recommended for operation in a tripod stand with g...

Страница 30: ...suring is only possible when the SonoDur R display device is in measuring mode The test force must be applied manually against a spring system in the probe housing the measuring is performed automatic...

Страница 31: ...ccurate measurement results can be achieved after short practising which otherwise could only be achieved by using additional guide aids or tripods The force should exclusively be applied from the pro...

Страница 32: ...an 8 measuring values the list can be swiped up or down to display other measuring values Measuring values can be deleted by holding one finger for 1 2 seconds on the corresponding row and lifting it...

Страница 33: ...omatically converted from the original scale to the re evaluated hardness scale as well as the summarised results for mean value Xquer average error of the single measurement Span R minimum maximum Re...

Страница 34: ...ues can be deleted or restored after analysis The results are tracked and recalculated for each status i NOTE Deleted measuring values are marked with an X in the position column Figure 7 42 red circl...

Страница 35: ...ncludes the material properties E Module deviates from low alloy steel and is applicable for the specified test method Such adjustment number depends on the testing force the probe type hand held meas...

Страница 36: ...Following the confirmation by clicking OK the question as to whether a new measurement series should be started will be shown If the answer is No the measured data will be converted with the new adjus...

Страница 37: ...f the adjustment number is already known it can be entered directly by selecting Direct adjustment number If a series of measurements is available a question is raised again on whether a new series of...

Страница 38: ...er is Yes the submenu Save file will be invoked and a new measurement series will be started and the measurement counter will be set to N 0 once the files have been saved 7 9 3 Deleting Adjustments Wh...

Страница 39: ...st be selected before the adjustment can be subsequently deleted 7 9 4 Saving and Loading Adjustments The completed adjustment can be easily saved as shown below The program will propose a designation...

Страница 40: ...e measurement series should be retained or not and the option to save the measurement series will also be provided i NOTE Adjustments are basically dependent on the selected testing force or probe typ...

Страница 41: ...so be used for test probes with different testing forces However this resides in the responsibility of the tester In case of doubt a probe with suitable testing forces should be chosen 7 10 Conversion...

Страница 42: ...rs in HRC HB etc are available for certain scales an extrapolation is initially attempted If this results in no result the operator must choose a different hardness scale for the existing measurement...

Страница 43: ...ion from the calculated Vickers Hardness into another hardness unit based on such persons instructions and experiences 7 11 Settings 7 11 1 Thresholds Specification Limits If no thresholds have been d...

Страница 44: ...isplayed again If the penetration time is modified any current measurement series must be ended and a new measurement series must be started Figure 7 85 WARNING The penetration time for hand held meas...

Страница 45: ...his context the motor probe behaves similar to a hand held measuring probe but features an adjustable application time of the testing force 7 11 4 Automatic Closing This function opens the setting opt...

Страница 46: ...irst measured value of the new series of measurements Figure 7 92 If the Question End measurement series is answered with No the measurement series will be continued and the count N for the number of...

Страница 47: ...y with indexing index increase 1 so that the existing file is not overwritten will be suggested as file designation This designation can be edited if necessary When selected Fully automatic Closing th...

Страница 48: ...t 5 readings visible and used for the statistic The measuring counter for the total number of readings Ntot equals 17 so the first 12 values have been deleted 7 11 6 Tester SonoDur R offers the option...

Страница 49: ...eparator or automatically depending on the locale The advantage is that the data format can be adapted to the existing structure during further processing Figure 7 100 Figure 7 101 Figure 7 102 Figure...

Страница 50: ...d after the mean value large WARNING At the factory SonoDur is set to Mean value large It must be ensured that the correct setting is selected so that the correct measured value can be read 7 11 9 Com...

Страница 51: ...ll be invoked SonoDur suggests a file designation and increments it by one each time a new series of measurements is started An error message will be issued if the record is saved using an already exi...

Страница 52: ...more changes are possible measuring value correction and tapping on a measuring value row will result in an error message which can simply be deleted by using the OK button Figure 7 114 Figure 7 115 F...

Страница 53: ...new measurement series refer to Figure 7 121 Figure 7 122 i NOTE When using the OK button to exit the INFO menu Figure 7 120 the saved measurement settings from this file can be adopted when entering...

Страница 54: ...f test results during possible audits 7 13 1 USB Interface Connect the SonoDur R device to the PC via a standard USB cable USB A USB B used for printers and turn on the device The connector s only all...

Страница 55: ...Operation and Menu Structure NewSonic SonoDur R Issue 105 06 2020 Page 55 Figure 7 123 Figure 7 124 Figure 7 125...

Страница 56: ...PC where the text files will be converted to e g Excel files For this purpose EXCEL will be invoked and the desired measurement series in txt format will be imported 7 13 2 RS232 Schnittstelle Through...

Страница 57: ...9 Not connected Table 7 1 7 13 3 Remote Control Commands Each communication is being initiated through a command from the Host PC SonoDur R sends an answer with each command Each command and each answ...

Страница 58: ...time STX MS ERR CR ETX Status request STX ST CR ETX Answer from Sono R ready for the start of measuring STX ST RDY CR ETX Answer from Sono R current measurement STX ST MAC CR ETX Answer from Sono R m...

Страница 59: ...suring time the current measuring row is being closed saved automatically under a standard file name and the new measuring row will be stared Reading of the measuring time only with Motor Probe STX MT...

Страница 60: ...h motor probes All signals are galvanically isolated and protected against ESD and wired to the DB37 connector Please note the wiring hints and technical specifications on the next pages Figure 7 129...

Страница 61: ...given in Figure 7 131 Isolations Voltage 3750 Vrms for 1 min per UL1577 ESD Electric Static Discharge IEC 61000 4 2 level 4 15 kV air discharge 8 kV contact discharge Response time 1ms Input Output Wi...

Страница 62: ...rent if threshold is exceeded 25 HI_2 HI Contact 2 26 ERR_1 ERR Contact 1 Switch open active no current on error 27 ERR_2 ERR Contact 2 28 ALARM_1 ALARM Contact 1 Switch open active no current on erro...

Страница 63: ...Operation and Menu Structure NewSonic SonoDur R Issue 105 06 2020 Page 63 Signal Flow Chart Outputs Figure 7 132...

Страница 64: ...ried out The permissible deviation of the average value from the nominal reference plate value may not exceed 4 for testing forces HV5 to HV10 for HV1 up to 7 is permissible depending on the range For...

Страница 65: ...rent testing force the adoption of the settings remains at the discretion of the tester If unsure utilise a test probe with a suitable test load for adjustment refer to Chapter 8 9 4 Saving adjustment...

Страница 66: ...aterial homogeneous Is the surface clean and the roughness low enough Correct dwell time Check instrument with reference block Readings are out of tolerance Does the test material have the correct you...

Страница 67: ...ut not wet cloth e g microfibre cloth Chemicals or detergents should not be applied 9 2 Display Sharp objects or chemicals or cleaning agents should not be used to clean the display this could destroy...

Страница 68: ...operation of the device 10 1 System Settings The system settings can be accessed via the icon with 6 points at the right area of the screen The File Explorer is also located here which can be used to...

Страница 69: ...sonal Modify of user specific settings like languages device security etc 10 4 1 Security Security contains the security settings for the device For example the installations can be shared here with a...

Страница 70: ...or set manually We recommend the latter setting Figure 10 8 Figure 10 9 i NOTE Not all languages are supported If an unsupported language is selected the current settings remain unchanged It must also...

Страница 71: ...System NewSonic SonoDur R Issue 105 06 2020 Page 71 Figure 10 12 Figure 10 13...

Страница 72: ...d end and or extra thin diamond tip Information on the testing forces In the publications and in our documents the conversions from HV1 HV5 HV10 etc are sometimes rounded due to the conversion factor...

Страница 73: ...5 of the penetration depth In the new edition of DIN 50159 1 2 2015 the required roughness values are shown by means of examples Table 12 2 the same applies to the roughness achieved by grinding work...

Страница 74: ...and should therefore always be well coupled Figure 11 1 This type of influence can best be derived by observing the spans in a series of measurements In addition the mean values depending on the probe...

Страница 75: ...rod Version incl Certificate 11110 SONO 100HL Hand Held Probe 98N 10kgf Long rod Version Special Version incl Handle and Certificate Special diamond tip 11112 SONO 10H 17 Hand Held Probe 10N 1 kgf Spe...

Страница 76: ...esonances 100 ccm SONO R CD USB Product Stick incl Operating Manual driver tools product pictures etc 11307 SONO NG 24V Powersupply 115VAC 230VAC 24VDC for SonoDur R Reference blocks 16x15 mm Yamamoto...

Страница 77: ...ks approx 420 15 HVxx 80x16 mm including MPA Certificate DAkkS Calibration for each test block and test force HV10 or HV5 or HV1 according to DIN EN ISO 6507 3 please specify requested test force for...

Страница 78: ...RA 60 7 85 6 Rockwell EN ISO 18265 only HRD 40 3 76 9 Rockwell HR45N 19 9 75 4 Knoop ASTM E140 only HK 87 920 Shore ASTM E140 only Tensile strength HS MPa 34 2 97 3 255 2180 Measurement uncertainty 4...

Страница 79: ...PCT Touch Screen TFT Display with LED backlight 7 0 178mm 800 x 480 pixel 262 K 500 cd m2 Interfaces Probes Digital I O USB RS232 Lemo ERD 0S 304 USB 2 0 DB37 female galvanically isolated max voltage...

Страница 80: ...ersion rules according to ASTM 140 07 for low alloy steel Scale HB HRB HRF HRC HRA HRD HR45N Rm MPa HK Min 100 55 88 2 20 0 37 2 40 1 19 6 112 Max 739 100 99 6 68 0 85 6 76 9 75 4 920 Table 11 7 WARNI...

Страница 81: ...value is usually the characteristic measure for the hardness of a material or for a specific test position at the test part By averaging operator influences and or influences due to material inhomogen...

Страница 82: ...measurement is an estimate of the individual measurement error which contains both random and systematic components such as Individual care and skill in probe handling by the operators free handed mea...

Страница 83: ...ires the presence of a large number of measured values that approximate a normal distribution The second parameter Cpk characterises the position of the measured value distribution Here the distance o...

Страница 84: ...limited warranty shall not apply if issues arise due to the following i the operating instructions were not followed or the preventive maintenance was neglected ii customer service repair or modificat...

Страница 85: ...ct is required 12 1 1 Components and technical data The prism attachment kit consists of a special screw threaded probe base in four stages for the best possible adaptation to curved surfaces and of t...

Страница 86: ...se by screwing on the motor measuring probe As with the use of the standard probe base there is automatic measuring operation mode via the switching sleeve and manual measuring without the switching s...

Страница 87: ...ge the Vickers Diamond may potentially not reach the test piece surface and an error message will be displayed chapter 7 5Fehler Verweisquelle konnte nicht gefunden werden Performing a measurement wit...

Страница 88: ...I O 60 DIN 50159 6 E elastic properties 6 elasticity modulus 6 E Module 41 EN ISO 18265 6 42 81 G Graphics 24 Graphics zoom 24 H home screen 12 Home Screen 16 I individual value 50 instrument menu 35...

Страница 89: ...is 25 signal monitor 25 simulation mode 13 14 single value 50 square bracket 47 start screen 16 Statistics 24 switching socket 26 system keyboard 23 T test force 27 30 thresholds 43 time 70 U UCI meth...

Страница 90: ...105 06 2020 Page 90 14 Addresses HQ and Service Center NewSonic GmbH Grathwohlstrasse 5 D 72762 Reutlingen www newsonic de info newsonic de Tel 49 7121 680855 0 Fax 49 7121 270539 Mobile 49 151 165035...

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