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General rules

The installation of an oil burner 
should be carried out in accordance 
with local regulations. The installer of 
the burner must therefore be aware 
of all regulations relating to oil and 
combustion.
Only oil suitable for the burner should 
be used and then in combination with 

a suitable oil ilter before the oil pump 

of the burner.
If the burner is replacing an existing 

burner make sure that the oil ilter is 

replaced or cleaned. The installation 
must only be undertaken by 
experienced personnel. Care should 
be taken by the installer to ensure that 

no electrical cables or fuel/gas pipes 

are trapped or damaged during 

installation or service/maintenance.

Installation instructions

General installation instructions 
ac company the burner and should be 
left in a prominent place adjacent to 
the burner.

Adjustment of burner

The burner is from the factory pre-set 
to an average value that must then be 
adjusted to the boiler in question.
All burner adjustments must be made in 
accordance with boiler manufacturers 
instructions.These must include the 

checking  of  lue  gas  temperatures, 

average water temperature and CO

2

 

or O

2

 concentration.

To adjust the combustion device, 
start by increasing the air volume 
somewhat.

When the burner starts it is  burning 

with excess air and smoke number 
0. Reduce the air volume until soot 
occurs and increase again to reach 
a combustion free of soot.
By this procedure an optimum 
adjust ment is obtained. If larger 
nozzles are used the preadjustment of 
the air volume must be increased.

Condensation in chimney

A modern burner works with less 
excess air and often also with smaller 
nozzles than older models. This 

increases the eficiency but also the risk 

of condensation in the chimney. The risk 

increases if the area of the chimney lue 

is too large. The temperature of the lue 

gases should exceed 60°C measured 
0,5 metres from the chimney top.

Adjustment of burner

To obtain a correct adjustment a 

lue gas analysis and a temperature 

measurement must be carried out. 
Otherwise there is a risk that a bad 
adjustment may cause a formation of 

soot, bad eficiency or condensate in 

the chimney.

Maintenance

The boiler/burner should be examined 

regularly for any signs of malfunction 
or oil leakage.

GENERAL INSTRUCTIONS

Measures to raise the temperature:
Insulate the chimney in cold attics
Install a chimney liner
Install a draught regulator (dilutes the 

lue gases during operation and dries 

them up during standstill)
Increase the oil quantity

Raise  the  lue  gas  temperature  by 

removing turbulators, if any, in the 
boiler.

Instructions for use

The end user should be instructed 
about the operation and safety 
features of the burner.
He should also be made aware of 
the  importance of the area around 

the  boiler/burner  being  kept  free  of 

combustible material.

Pump adjustment

See separate description.

Air adjustment 0-32

171 305 67  07-01

Содержание STERLING 40 ST108PL

Страница 1: ...Providing sustainable energy solutions worldwide 178 016 13 Installation and maintenance instruction STERLING 40 ST108PL ...

Страница 2: ......

Страница 3: ...cables 5 Nozzle assembly 6 Nozzle 7 Brake plate 8 Blast tube 9 Ignition electrodes 10 Connecting pipe 11 Air damper 12 Solenoid valve 13 Pump 14 Drive coupling 15 Indication air damper 16 Fan wheel 17 Adjustment air damper 18 Photoresistor 19 Motor 171 205 32 07 01 Components ...

Страница 4: ...with the pump pressure Output range and nozzles recommended The net caloriic value of 11 86 kWh kg for light oil has been used Burner tube Length of burner tube Incl lange A Measure B Incl lange B Measure B Incl lange C Measure B Incl lange D Measure B PL 80 45 58 66 65 2 5 3 1 7 0 8 0 0 5 0 5 B 188 275 145 ø89 56 239 162 Burner tube Oil capacity Outputy Recommended Nozzle Recommended Pump pressur...

Страница 5: ...TECHNICAL DATA 171 215 76 07 01 Flange A 10 3 25 130 150 ø89 7 Flange C 10 125 ø90 4 Flange D 125 150 10 3 ø90 5 12 Flange B ø89 5 12 136 150 Dimensions ...

Страница 6: ... soot occurs and increase again to reach a combustion free of soot By this procedure an optimum adjustment is obtained If larger nozzles are used the preadjustment of the air volume must be increased Condensation in chimney A modern burner works with less excess air and often also with smaller nozzles than older models This increasestheeficiencybutalsotherisk ofcondensationinthechimney Therisk inc...

Страница 7: ...MAINTENANCE OF OIL BURNER Warning Before doing any service switch off power at the main switch and cut off the oil supply 171 305 68 07 01 Service of burner head and nozzle assembly ...

Страница 8: ...IC EQUIPMENT 1 2 LMO14 113 LMO24 255 LOA24 171 Pre ignition time 15 s 25 s 13 s Pre purge time 16 s 26 s 13 s Post ignition time 3 s 5 s 15 s Safety lock out time 10 s 5 s 10 s Reset time after lockout 1 s 1 s 50 s Reaction time on lame failure 1 s 1 s 1 s Ambient temperature 5 60 C 20 60 C 20 60 C Min current with lame established 45 µA 45 µA 65 µA Max photo current at start 5 5 µA 5 5 µA 5 µA En...

Страница 9: ...as provide indication if something ab normal is happening in accordance with the following table Preheater in operation Solid yellow Ignition switched on Flashing yellow Normal operation Solid green Operation poor lame signal Flashing green Undervoltage Flashing yellow red Fault alarm Solid red False light Flashing red green Communication mode Fluttering red Fault codes LMO14 24 When the red light...

Страница 10: ...ndards On commissioning with an empty tube system the oil pump should not be run without oil for more than 5 min a condition is that the pump is being lubricated during operation The tables state the total suction line length in metres at a nozzle capacity of 2 5 kg h Max permissible pressure at the suction and pressure side is 2 0 bar Purging On 1 pipe systems it is necessary to purge the pump On...

Страница 11: ...TYPE DANFOSS BFP11 Replacement of cartridge ilter mounting dismounting return plug In case of one pipe operation the horse shoe shaped washer will be mounted under the screw head and in case of two pipe operation the horse shoe shaped washer will be removed The horse shoe shaped washer will be introduced in all BFP 11 pumps To minimize the leak between cover plateandpumphousingwhenrunning one pipe...

Страница 12: ... 93 9 71 115 99 10 24 121 104 10 73 127 109 3 00 9 98 118 102 10 59 126 108 11 16 132 114 11 71 139 119 3 50 11 65 138 119 12 35 146 126 13 03 154 133 13 66 162 139 4 00 13 31 158 136 14 12 167 144 14 89 176 152 15 62 185 159 4 50 14 97 177 153 15 88 188 162 16 75 198 171 17 57 208 179 5 00 16 64 197 170 17 65 209 180 18 62 221 190 19 52 231 199 5 50 18 30 217 187 19 42 230 198 20 48 243 209 21 47...

Страница 13: ...11 21 133 114 11 67 138 119 12 11 144 123 12 53 148 128 3 00 12 23 145 125 12 73 151 130 13 21 157 135 13 67 162 139 3 50 14 27 169 145 14 85 176 151 15 42 183 157 15 95 189 163 4 00 16 31 193 166 16 97 201 173 17 62 209 180 18 23 216 186 4 50 18 35 217 187 19 10 226 195 19 82 235 202 20 51 243 209 5 00 20 39 242 208 21 22 251 216 22 03 261 225 22 79 270 232 5 50 22 43 266 229 23 34 277 238 24 23 ...

Страница 14: ...of magnetic valve Burner fails to start Lamp not lit Motor runs Burner runs to lockout Fuse has blown Appliance thermostat has not reset Appliance overheat device has operated Control relay or photocell defective No oil being delivered Excessive lue draught is preventing lame establishment No spark Check or replace fuse if necessary Check reason for failure Adjust thermostat Reset overheat device ...

Страница 15: ...ont conformes aux normes et aux documents normatifs suivants et satisfont aux critères applicables des directives CE suivantes Dokument EN 267 EN 60335 EU direktiv EU Directives EU Direktiven CE suivantes 2004 108 EC Elektromagnetisk kompatibilitet Electromagnetic compatibility EC Richtlinie Compatibilité électromagnétique 2006 95 EC Lågspänningsdirektivet Low voltage directive Niederspannungs Ric...

Страница 16: ......

Страница 17: ... the burner will not start Press the reset button on the relay Check that the thermostats are correctly adjusted Don t forget the room thermostat check that any fusesare intact and main switch is on If the burner starts but does not ignite Make an attempt to start the burner Never make close repeated start attempts Don t restart the burner until the boiler is free from oil gases If the burner stil...

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Страница 20: ...Enertech AB P O Box 309 SE 341 26 Ljungby www bentone se www bentone com ...

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