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Bentone  

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When servicing or replacing components that affect combustion, analyses and 
soot tests must be carried out on the installation.

5.1.1.3  Service position 3

1. 

Switch off the power at the main switch and disconnect the Eurostecker  
from the burner.

2. 

Undo the screw which fastens the burner front piece to the fan 
housing, but only so much as to allow the fan housing to be removed 
from the burner front piece.

3. 

Remove the fan housing from the burner front piece and pull it 
backwards until the combustion assembly is free of the burner front 
piece.

4. 

Turn the screw into the front piece until there is a gap of approx. 5 mm 
between the metal and the screw head.

5. 

Suspend the fan housing by the fan housing service attachment on the 
screw used for joining the front piece to the fan housing, with the air 
intake upwards, as shown in the illustration to the left.

5.1.2  Combustion assembly service

1. 

Switch off the power at the main switch and disconnect the Eurostecker  
from the burner.

2. 

If so desired, service position 1 may be used.

3. 

Carry out a visual inspection of the combustion assembly and check  
the various parts for defects.

4. 

Undo and remove the brake plate and the electrode package from the 
oil pipe. Clean the brake plate as necessary.

5. 

Screw off the nozzle.

6. 

Install the nozzle. The nozzle may not be cleaned; it must be replaced  
with a new nozzle if the existing one is considered defective.

7. 

Check the ignition electrodes. Replace as necessary (refer to Technical  
data for electrode settings).

8. 

Install the brake plate and electrode package. Check that the distance 
between the nozzle and brake plate is correct 
(refer to Technical data).

9. 

Undo the screw that the fan housing is suspended from. Reassemble  
the front piece and the fan housing and fasten them together.

10.  Connect the Eurostecker and switch on the power at the main switch.

11.  Start the burner and check the combustion.

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Страница 1: ...Providing sustainable energy solutions worldwide CR00161 178 152 35 4 2021 10 27 Installation and maintenance instruction BF 1 FUV FAME RME LMO14 113C2E ANV47C Translation of the original instructions...

Страница 2: ...loaded at www bentone com ecodesign da 1 Manualer p andre sprog 2 www bentone com download eller scan QR koden 3 Indtast br nderens artikelnummer der findes p typeskiltet se billede og v lg dit sprog...

Страница 3: ...____________________________ 17 4 4 Method of adjusting air quantity ____________________ 17 4 5 Inlet cone air adjustment__________________________ 17 4 6 Air intake rotation ________________________...

Страница 4: ...ture 20 to 60 C Check that the burner is compatible with the boiler s output range The label information on the rating plate refers to the burner s minimum and maximum power All components must be ins...

Страница 5: ...e level can exceed 85 dBA Use hearing protection The burner must not be put into operation without proper safety and protection devices Fire extinguisher with Class BE recommended Modifying the design...

Страница 6: ...e burner must be used and then in combination with a suitable oil filter designed for FAME B 100 RME and installed before the burner s oil pump The tank should be cleaned and the water should be check...

Страница 7: ...0 h Motor Twice a year 3 000 h Drive shaft Check replace in the event of damage Check replace in the event of damage Fan wheel Twice a year Replace if need for cleaning imbalance 3 000 h Replace if ne...

Страница 8: ...3 and EN 267 When operating with a hot air boiler LMO24 44 255 C2E must be used Fuels Fuel oil according to DIN 51603 1 Fuel oil A Bio 10 according to DIN 51603 6 FAME RME according to EN 14214 HVO XT...

Страница 9: ...1 Working area Do not exceed the working area 0 5 0 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 10 15 20 25 30 35 40 45 50 55 60 mbar kW 1 3 4 6 kg h 15 55 kW 160303 295 Type BF 1 Electrical data Control power...

Страница 10: ...6 0 18 0 20 0 22 0 15 20 25 30 35 40 45 50 55 160303 432 kW Air settings Nozzle assembly Scale Burner output 2 3 3 Basic settings HVO XTL Scale value applies to 0 mbar furnace pressure Flame signal Wh...

Страница 11: ...0 39 3 42 40 0 85 2 83 33 3 00 36 3 16 37 3 32 39 3 47 41 3 61 43 3 74 44 3 87 46 1 00 3 33 39 3 53 42 3 72 44 3 90 46 4 08 48 4 24 50 4 40 52 4 56 54 1 10 3 66 43 3 88 46 4 09 48 4 29 51 4 48 53 4 67...

Страница 12: ...ner control 7 Electrical contact X1 refer to wiring diagram 8 Motor 9 Capacitor 10 Preheater where fitted 11 Ignition electrode 12 Ignition cable 13 Photoresistor 14 Inspection glass 15 Nozzle assembl...

Страница 13: ...13 Bentone 2 11 12 1 10 5 15 24 22 21 23 13 3 17 14 19 20...

Страница 14: ...filter cartridge can easily be replaced 3 4 Electrical connection Before electrical installation is begun electricity must be switched off at the main switch If the boiler has a 7 pole or a 4 pole Eur...

Страница 15: ...ine If an air separator is fitted the oil filter should be installed before the air filter to increase the life span of the filter 3 For one pipe systems the return plug must be removed Refer to Pump...

Страница 16: ...ng values for 33 kW according to basic setting diagram see Technical data Air setting 13 0 Insert setting 7 0 BF 1 FUV 63 16 Burner output 33 kW Increase of output with preheater 33 x 1 06 35 kW Estim...

Страница 17: ...with an Allen key How far open the air regulator must be is determined by output furnace pressure and other burner settings such as flame tube position 4 4 Method of adjusting air quantity Setting th...

Страница 18: ...and the two screws which retain the pump Then rotate the air intake to the desired position and tighten the screws The position of the air intake affects the airflow through the burner somewhat The p...

Страница 19: ...e the fan housing from the burner front piece and pull it backwards until the combustion assembly is free of the burner front piece 4 Suspend the fan housing by the fan housing attachment point for jo...

Страница 20: ...ration to the left 5 1 2 Combustion assembly service 1 Switch off the power at the main switch and disconnect the Eurostecker from the burner 2 If so desired service position 1 may be used 3 Carry out...

Страница 21: ...Disconnect the preheater cable from the preheater 5 Screw off the nozzle 6 Undo the nut that connects the oil pipe to the preheater 7 Install the new preheater Check the condition of the O ring replac...

Страница 22: ...ses from the pump 4 Detach the solenoid valve housing from the valve 2 Remove the entire solenoid valve housing 5 Disconnect the oil connection pipes from the solenoid valve 3 6 Loosen the screws 4 an...

Страница 23: ...ll the fan wheel on the new motor tighten the locking screw The fan wheel must be installed in the bottom position toward the motor shaft Install the drive coupling end 10 Align and fit the motor flan...

Страница 24: ...stalling the inlet cone install it in the same position it had at removal 11 Fit the O ring in the groove between the fan housing and inlet cone Ensure that it is properly located in the groove and is...

Страница 25: ...n wheel Undo and if necessary remove the fan wheel for more thorough cleaning of the fan and fan housing 10 Install the fan wheel tighten the retaining screw The fan wheel must be installed in the bot...

Страница 26: ...l must be installed in the bottom position toward the motor shaft Install the drive coupling end 10 Align and fit the motor flange to the fan housing Pay attention to the drive coupling so that it doe...

Страница 27: ...the electrical box in place 9 Connect the motor wiring 10 Assemble the fan housing and burner front piece 11 Connect the Eurostecker and switch on the power at the main switch 12 Start the burner and...

Страница 28: ...0 75 0 mm2 s cSt Pressure range 7 14 bar Oil temperature max 60 C 6 1 2 Components 1 Nozzle connection G 1 8 2 Vacuum manometer connection G 1 8 3 Manometer connection G 1 8 4 Filter 5 Suction line G...

Страница 29: ...place the cover tighten lightly Do not forget to replace the gasket Open the oil supply and switch on the power 3 2 4 7 8 5 1 9 6 6 1 4 One pipe system Conversion to one pipe system Remove the return...

Страница 30: ...ne pipe installation back to the suction connection in the gear wheel pump Two pipe system When the solenoid valve is not activated the return plug channel between the pressure side and the return sid...

Страница 31: ...ow are adapted to prevent turbulent flows from occurring Turbulent flows can result in pressure losses and noise in the pipework A typical pipe system usually comprises pipe runs with 4 bends a non re...

Страница 32: ...mperature the preheater thermostat closes sending the start signal to the burner During operation the output of the PTC element is adjusted automatically so that the temperature does not rise too high...

Страница 33: ...33 Bentone 165 205 56 8 Oil Burner Control 8 1 Wiring diagram Alt 1 Enl DIN 4791 Alt 2 Alt 3 Alt 4 A DC Bl Svart LMO QRB 12 11 Blue Blau Bleue Black Schwarz Noir A1...

Страница 34: ...rt takes place when the conditions in accordance with point 1 are fulfilled The oil burner control cuts out A red lamp in the control is lit Press the reset button and the burner re starts 8 1 1 List...

Страница 35: ...em by pressing and holding the reset button for 3 seconds The number of flashes below is repeated with a pause in between 2 flashes No flame signal when safety time expires 4 flashes False light durin...

Страница 36: ...not start Preheater does not get up to temperature Check preheater function Symptom Causes Remedies Burner does not start Fuse blown Check and replace fuse as necessary Investigate cause of fault Boi...

Страница 37: ...gnition electrodes are not damaged Excessively strong draught Check high voltage cables Check position of nozzle assembly setting Correct boiler draught Excessive pressure drop across the brake plate...

Страница 38: ...too low Check that the oil reaching the pump has the physical parameters that the pump can handle Change the oil or the pump s oil parameters Pump worn Replace the pump Pump run using impure oil that...

Страница 39: ...Address Test performed by Postal address Company name Tel no Boiler Type Make Power kW Bentone Burner Type Model Serial no Fuel Step 1 Step 2 Step 3 Draught in fireplace Fan Press mbar Filter smoke nu...

Страница 40: ...mperature If the burner will not start Press the reset button on the relay Check that the thermostats are correctly adjusted Don t forget the room thermostat check that any fusesare intact and main sw...

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Страница 44: ...Enertech AB P O Box 309 SE 341 26 Ljungby www bentone com...

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