Footnote 1: Note: Typical air dryer cartridge replacement schedule is every 3 yrs/ 300K miles for low air use vehicles and every year/100K miles for
high air use vehicles.
Footnote 2: To get an accurate reading for the amount of oil collected during a 30 day period, ask the customer not to drain the air tanks before
returning. (Note that 30-90 days is the recommended air tank drain schedule for vehicles equipped with a Bendix air dryer that are properly
maintained.) If, in cold weather conditions, the 30 day air tank drain schedule is longer than the customer's usual draining interval, the customer
must determine, based on its experience with the vehicle, whether to participate now, or wait for warmer weather. See the cold weather tips in
Bulletins TCH-008-21 and TCH-008-22 (included in Appendix B of the advanced troubleshooting guide).
Note for returning vehicles that are being
retested after a water/cloudy emulsion
mixture was found last time and the air
dryer cartridge replaced: If more than one
oil unit of water or a cloudy emulsion mixture
is found again, stop the BASIC test and
consult the air dryer's Service Data sheet
troubleshooting section.
*
Note: A confirmed com-
plaint above does NOT mean
that the compressor must be
replaced.
The full BASIC test below will
investigate the facts.
Customer’s Complaint
Have you confirmed complaint?
(Please check all that apply)
“Relay valve
q
leaks oil /
q
malfunctions” . . . . . . .
q
no
q
yes
*
“Dash valve
q
leaks oil /
q
malfunctions” . . . . . . .
q
no
q
yes
*
q
“Air dryer leaks oil” . . . . . . . . . . . . . . . . . . . . . . .
q
no
q
yes
*
q
“Governor malfunction” . . . . . . . . . . . . . . . . . . . .
q
no
q
yes
*
q
“Oil in gladhands” . . . . . . . . . . . . . . . . . . . . . . . .
q
no
q
yes
*
how much oil did you find? ________________________________
q
“Oil on ground or vehicle exterior” . . . . . . . . . . .
q
no
q
yes
*
amount described: ______________________________________
q
“Short air dryer cartridge life”
replaces every: ______________
q
miles,
q
kms, or
q
months
q
“Oil in air tanks” amount described:_______________________
We will measure amount currently found when we get to step B of the test.
q
“Excessive engine oil loss”
amount described: ______________
Is the engine leaking oil? . . . . . . . . . . . . . . . . . . . . .
q
no
q
yes
*
Is the compressor leaking oil? . . . . . . . . . . . . . . . . .
q
no
q
yes
*
q
Other complaint:
______________________________________
q
No customer complaint.
Checklist for Technician
è
The Service Writer fills out these fields with information gained from the customer
The Service Writer
also checks off any
complaints that the
customer makes to
help the Technician
in investigating.
The Technician
checks boxes for
any of the
complaints that
can be confirmed.
STEP A
- Select one:
BASIC test starts here:
STEP B
- Measure the Charging System Contents
The Technician selects the air use
category for the vehicle. This
decided which of the two accep-
tance lines on the cup will be used
for the test below.
For an accurate test, the
contents of all the air tanks on
the vehicle should be used.
Then go to Step B.
31
Number of Days Since Air Tanks Were Last Drained: ________ Date: ___________Vehicle #: ____________
Engine SN __________________________ Vehicle Used for: _______________Typical Load:________ (lbs.)
No. of Axles: ____ (tractor) ____ (trailer) No. of Lift Axles: ____ Technician’s Name: ____________________
q
This is a low air use vehicle: Line haul (single trailer) with 5 or less axles, or
q
This is a high air use vehicle: Garbage truck, transit bus, bulk unloader, or
line haul with 6 or more axles.
1. Park and chock vehicle on level ground. Drain the air system by
pumping the service brakes.
2. Completely drain ALL the air tanks into a single BASIC cup.
3. If there is less than one unit of contents total, end the test now and
return the vehicle to service. Vehicle passes.
4.
If
more than one oil unit of water (or a cloudy emulsion mixture)
is found:
Otherwise,
go to Step C.
Filling in the Checklist for the Bendix
®
Air System Inspection Cup (BASIC) Test
Note: Follow all standard safety precautions. For vehicles using a desiccant air dryer.
Appendix A continued: Information about the BASIC Test Kit (Bendix P/N 5013711)
Oil
Units
(a) Change the vehicle’s air dryer cartridge
- see Footnote 1,
(b) Conduct the 4 minute leakage test (Step D),
(c) STOP the inspection, and check the vehicle
again after 30 days - see Footnote 2.
STOP
+ CK.
