BENDIX SR-4 SPRING BRAKE CONTROL VLV Скачать руководство пользователя страница 4

4

4.   Close the drain cock on the trailer #1 reservoir, recharge 

the system, stop the engine and open the drain cock 
on the #2 reservoir. Again, the tractor air system 
should bleed down to approximately 45 p.s.i., but the 
#1 reservoir on the trailer should remain fully charged. 
The spring brakes should remain released on both 
the tractor and trailer. Leakage at the open drain cock 
should not exceed a 1" bubble in 5 seconds. As this 
test is completed, close the drain cock on the trailer 
reservoir.

5.  If the SR-4

 spring brake valve does not function 

as described above or leakage is excessive, it is 
recommended that it be repaired or replaced with a 
genuine Bendix service replacement valve.

WARNING! PLEASE READ AND FOLLOW 
THESE INSTRUCTIONS TO AVOID PERSONAL 
INJURY OR DEATH:

When working on or around a vehicle, the following 
general precautions should be observed at all times.

1.  Park the vehicle on a level surface, apply the 

parking brakes, and always block the wheels.  
Always wear safety glasses.  

2.  Stop the engine and remove ignition key when 

working under or around the vehicle.  When 
working in the engine compartment, the engine 
should be shut off and the ignition key should be 
removed. Where circumstances require that the 
engine be in operation, EXTREME CAUTION should 
be used to prevent personal injury resulting from 
contact with moving, rotating, leaking, heated or 
electrically charged components.

3.  Do not attempt to install, remove, disassemble 

or assemble a component until you have read 
and thoroughly understand the recommended 
procedures.  Use only the proper tools and observe 
all precautions pertaining to use of those tools.

4.  If the work is being performed on the vehicle’s 

air brake system, or any auxiliary pressurized air 
systems, make certain to drain the air pressure 
from all reservoirs before beginning ANY work 
on the vehicle.  If the vehicle is equipped with an 
AD-IS

®

 air dryer system or a dryer reservoir module, 

be sure to drain the purge reservoir.

5.  Following the vehicle manufacturer’s recommended 

procedures, deactivate the electrical system in a 
manner that safely removes all electrical power 
from the vehicle.

6.  Never exceed manufacturer’s recommended 

pressures.  

7.  Never connect or disconnect a hose or line 

containing pressure; it may whip. Never remove 
a component or plug unless you are certain all 
system pressure has been depleted.

8.  Use only genuine Bendix

®

 replacement parts, 

components and kits. Replacement hardware, 
tubing, hose, fi ttings, etc. must be of equivalent 
size, type and strength as original equipment and 
be designed specifi cally for such applications and 
systems.

9.  Components with stripped threads or damaged 

parts should be replaced rather than repaired.  Do 
not attempt repairs requiring machining or welding 
unless specifi cally stated and approved by the 
vehicle and component manufacturer.

10.  Prior to returning the vehicle to service, make 

certain all components and systems are restored 
to their proper operating condition.

11.  

For vehicles with Antilock Traction Control (ATC), 
the ATC function must be disabled (ATC indicator 
lamp should be ON) prior to performing any vehicle 
maintenance where one or more wheels on a drive 
axle are lifted off the ground and moving.

REMOVAL OF VALVE FROM VEHICLE

1.  Check the vehicle wheels and drain all air system 

reservoirs completely.

2.  Disconnect all supply, delivery and exhaust lines 

at the trailer spring brake valve. NOTE: Mark all air 
lines and their relation to the spring brake valve for 
reconnection.

3.  Remove the spring brake valve from the trailer #1 

reservoir.

PR-3

 VALVE REMOVAL AND TEST                   

(TYPE 1 SR-4

 VALVE)

1.  Remove the PR-3

 valve from the SR-4

 valve 

assembly.

2.   Apply 50 p.s.i. air pressure at the supply port and apply 

a soap solution to the delivery port. Leakage of a 1" 
bubble in 3 seconds is permissible.

3.  Apply 100 p.s.i. air pressure at the delivery port. 

Apply a soap solution to the supply port. No leakage 
permissible.

4.   If the PR-3

 valve does not function as described above 

or leakage is excessive, it is suggested it be exchanged 
or replaced at the nearest Bendix distributor. The PR-3

 

valve is not considered as serviceable internally. If 
the PR-3

 valve is disassembled, DO NOT MIX the 

PR-3

 valve parts with similar looking parts in the main 

assembly.

Содержание SR-4 SPRING BRAKE CONTROL VLV

Страница 1: ...SEMBLY The SR 4 valve may be identified by the metal tag affixed to the cover by one of four cap screws Porting is as follows 1 2 inch NPT or 3 4 inch NPT spring brake supply port for reservoir mounti...

Страница 2: ...protection valve will escape through the 2 reservoir and will not be able to resupply the 1 reservoir The 1 reservoir will retain full pressure because of the pressure protection check valve and chec...

Страница 3: ...reservoir Build the tractor and trailer to full system pressure by placing the trailer supply valve in the charge position and the parking control valve in the brakes released position Note As system...

Страница 4: ...res deactivate the electrical system in a manner that safely removes all electrical power from the vehicle 6 Never exceed manufacturer s recommended pressures 7 Never connect or disconnect a hose or l...

Страница 5: ...r to the body 5 Remove the cover seal ring 7 control piston assembly and spring 8 from the valve body 6 From the control piston 9 remove the three o rings 10 11 12 7 Remove the reservoir port fitting...

Страница 6: ...g 6 from the base of the bore Remove the o rings 7 8 from the piston 6 Remove the check valve assembly from the main body by lightly clamping the body in a vise and turning the check valve assembly co...

Страница 7: ...ipe plugs Torque to 140 170 inch pounds ASSEMBLY EXHAUST CHECK VALVE 1 If so equipped position the diaphragm 19 washer 18 and screw 17 in the control piston exhaust port Torque the screw from 15 to 25...

Страница 8: ...cle Systems LLC All rights reserved 7 2007 Printed in U S A OPERATING AND LEAKAGE TESTS Check the tractor dash gauge against a test gauge known to be accurate prior to performing these tests Connect t...

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