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9

3.  Apply and release the service brakes to reduce system 

air pressure to governor cut-in. Note that the system 

once again builds to full pressure and is followed by a 

purge at the air dryer exhaust.

4.  It is recommended that the total air system be tested for 

leakage to ensure that the AD-IS air dryer & reservoir 

system will not cycle excessively.

BRAKING SYSTEM PROTECTION

The Bendix

 

AD-IS air dryer allows the system to maintain 

one brake circuit, up to about 100 psi, even after a pressure 

loss in the other brake circuit.  This allows a vehicle to 

be moved (in an emergency), but with reduced braking 

capacity.  Compare this to a conventional system, where a 

loss of pressure in one service tank leaves the vehicle with 

a limited number of reduced braking capacity applications 

before the parking brakes automatically apply and stay on

.

 

See Bendix publication BW5057 "Air Brake Handbook

."

Figure 5 - Pressure Protection Valve Locations

Pressure Protection 

Valve Locations

Bendix

®

 AD-IS

®

 Air 

Dryer Governors Are 

Non-adjustable

(feature a breather valve 

in this port)

WARNING

DO NOT ATTEMPT TO ADJUST OR 

SERVICE THE PRESSURE PROTECTION 

VALVES.  INCORRECT PRESSURE 

PROTECTION VALVE SETTINGS CAN 

RESULT IN AUTOMATIC APPLICATION 

OF VEHICLE SPRING BRAKES WITHOUT 

PRIOR WARNING.

 

If the Bendix

®

 AD-IS

®

 air dryer & reservoir system does 

not perform within the pressure ranges as described 

above, recheck using gauges known to be accurate.  

If the readings remain outside of the ranges outlined, 

replace the AD-IS air dryer & reservoir system. NOTE: 

There are no kits available for the servicing of the 

pressure protection valves.

 

 

  Do not attempt to adjust or service the pressure 

protection valves – incorrect pressure protection valve 

settings can result in the automatic application of the 

vehicle spring brakes without prior warning (in the event 

one of the supply circuits experiences rapid pressure 

loss).

GENERAL

When rebuilding or replacing components of the air dryer 

& reservoir, use only genuine Bendix

®

 brand replacement 

parts.  For ease in servicing, the AD-IS air dryer & reservoir 

have been designed so that maintenance kits can be 

installed without removing the air dryer & reservoir from 

the vehicle. 

 

 

Always depressurize the air dryer and purge reservoir – and 

all other reservoirs on the vehicle – to 0 psi before servicing 

the air dryer.
If – after completing the routine operation and leakage 

tests – it has been determined that one or more components 

of the air dryer requires replacement or maintenance, refer 

to the Maintenance Kit listing shown in this manual or the 

Bendix

®

 Quick Reference Catalog for the appropriate kit(s).  

The Quick Reference catalog (BW1114) can be ordered 

and viewed on line at 

bendix.com.

Note: 

Kits are not available for the servicing of the pressure 

protection valves (See Figure 5).  Do not attempt to adjust 

or service the pressure protection valves – these are not 

service items.

TESTING THE BENDIX

®

 AD-IS

®

 AIR DRYER 

& RESERVOIR SYSTEM

Before placing the vehicle into service, perform the 

following tests:
1.  Close all reservoir drain valves.
2.  Build up system pressure to governor cut-out and note 

that the Bendix AD-IS air dryer purges (with an audible 

burst of air), followed immediately by air flowing out of 

the purge valve.  This purge time is related to the purge 

volume as shown in Table 2. 

Содержание SD-08-2418

Страница 1: ...or Exhaust 23 AUX 2 Auxiliary Delivery Port Pressure Protection Valves 4 Purge Valve RES Governor Reservoir 2 Figure 1 Bendix AD IS AD IS PuraGuard Oil Coalescing Air Dryer Reservoir Systems Desiccant...

Страница 2: ...the electrical system in a manner that safely removes all electrical power from the vehicle Never exceed manufacturer s recommended pressures Never connect or disconnect a hose or line containing pres...

Страница 3: ...essure protection valves is to protect each reservoir from a pressure loss in the other reservoir or a pressure loss in an air accessory Each of the pressure protection valves in theAD ISair dryer res...

Страница 4: ...as adsorption Dry air exits the desiccant cartridge through the center of the base assembly then flows to the delivery check valve through an orifice and into the purge reservoir The delivery check va...

Страница 5: ...ck Valve open Primary Port PRI Purge Valve Open Turbo Cut Off Valve Closed Engine Turbo Unloader Port Supply Port Primary Reservoir Pressure Protection Valves Exhaust Safety Valve Purge Reservoir Drai...

Страница 6: ...ve housing With the turbo cut off valve seated in the closed position air in the compressor discharge line as well as the AD IS air dryer inlet port cannot enter the air dryer By completing these acti...

Страница 7: ...oo close to the air compressor For assistance contact the Bendix TechTeam at 1 800 AIR BRAKE 1 800 247 2725 option 2 or bendix com D In areas where more than a 30 degree range of temperature occurs in...

Страница 8: ...cold weather operation as follows A Electric Power to the Dryer Refer to Figure 4 With the ignition or engine kill switch in the RUN position check for voltage to the heater and thermostat assembly us...

Страница 9: ...vailable for the servicing of the pressure protection valves Do not attempt to adjust or service the pressure protection valves incorrect pressure protection valve settings can result in the automatic...

Страница 10: ...s not build use the following procedure to remove clean and reinstall the delivery check valve DELIVERY CHECK VALVE CLEANING PROCEDURE Note This is only required if system pressure does not build afte...

Страница 11: ...for corrosion and replace as necessary ASSEMBLY 1 Lubricate the smaller o ring and check valve body with a heavy duty lithium grease 2 Install this o ring on the check valve body by sliding the o ring...

Страница 12: ...12 NOTES...

Страница 13: ...governor cut out and allow a full minute for the normal dryer purge cycle to empty the purge reservoir Switch off the engine and apply and release the brakes so that the system pressure reaches gover...

Страница 14: ...Air dryer not purging F Refer to Symptom 6 G Purge air exhaust time is insufficient due to excessive system leakage G Refer to Symptom 1 3 Safety valve on the air dryer is popping off or exhausting a...

Страница 15: ...air dryer purge valve exhaust may look like whitish liquid or paste or small beads A Faulty dryer cartridge A Replace the Bendix AD IS air dryer cartridge or AD IS air dryer B Excessive dryer vibrati...

Страница 16: ...007 2018 Bendix Commercial Vehicle Systems LLC a member of the Knorr Bremse Group 04 18 All Rights Reserved Log on and Learn from the Best On line training that s available when you are 24 7 365 Visit...

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