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BENDIX SB-6, Руководство пользователя

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9

2 

General Information

(for “Axial- and Radial Disc Brake”)

2.1 Service Tools

Part Number 

Description

ll 19252

Press-In Tool for Tappet and Boot (13)

ll 19253

Pull-In Tool for Inner Boot (9)

ll 19254 Pull-In/Out Tool for Brass Bushing (7)

II 32202

Wedged Fork for removal of Tappet and Boot (13)

II 36797 Grooving Tool for Brass Bushing (7)

Z001105

Press in Tool for Steel Cap (10a)

Item Number Torque spanner size

Ft. lbs. [Nm]                    in.  (mm)

39 

+ 

40

Caliper Bolts

M16x1.5 - 10.9                 210±18 [285 

±25 

 ]

 

              0.55 (14)

Actuator Mounting Nuts

M16x1.5                       132+22 [180 

+30 

]

  

        0.94 (24)

2.3 Lubrication

2.4 Torque requirements

2.2 Diagnostic Equipment 

Part Number 

Description

ll 36695

ZB 9031 

Hand held device for checking 

Potentiometer function. ( Also Pad + Disc wear

when 13 pin chassis plug installed ).

ll 38691F 

ZB 9033 

Chassis mounted device for measuring

Pad + Disc wear

Part Number

Description

Colour

Application

ll 14525 Renolit HLT2 White 

2)

 

               Brass Bushing (7)

II 32793 Syntheso GL EP1 Green 

2)

 

              Rubber Bushing (6) 

2)

Important Note: 

The correct Grease MUST be used for each Bushing!

Service tool kit ZB 9032 II 37951/004EX contains the

tools listed as well as this Service manual. The

service video is available separately 

as Part No. KBP2060/1, in the UK, and elsewhere as 

RA-SB0002 EN. 

Содержание SB-6

Страница 1: ...FIGURE 1 BENDIX AIR DISC BRAKE AIR DISC BRAKE SB 6 and SB 7 SD 23 7550 LEVER ROTOR ECCENTRIC BEARING INNER BRAKE PAD OUTER BRAKE PAD ACTUATING BEAM RETURN SPRINGS ACTUATOR ROD SUPPLY PORT RADIAL AXIA...

Страница 2: ...se 13 3 4 3 Brake adjustment automatic 13 4 Safety instructions for service work 13 for Axial and Radial Disc Brake 5 Brake Testing for Axial and Radial Disc Brake 5 1 Troubleshooting procedure 14 5 2...

Страница 3: ...with Rubber Boot 10 30 10 2 2 Caliper with Steel Cap 10a 31 11 Carrier replacement 32 for Axial and Radial Disc Brake 12 Actuation cylinder replacement for Axial and Radial Disc Brake 12 1 Brake Cham...

Страница 4: ...Bushing 7 Brass Bushing 9 Inner Boot 10 Outer Boot 10a Steel Cap 11 Pad Retainer 12 Pad 13 Tappet with Boot 18 1 Spring Brake 18 2 Brake Chamber 26 Spring Clip 31 Outer Boot Clip 31a O Ring 37 Adjust...

Страница 5: ...icator Kit for variants see 1 2 1 per axle with or without 104 Guide Pins Kit 4 7 9 10 31 39 40 58 Guide Pins Kit Steel Cap 4 5 6 7 9 10a 31a 39 40 58 Seal Kit for Guide Pins 9 10 31 37 58 Tappet and...

Страница 6: ...tainer 12 Pad 13 Tappet with Boot 18 1 Spring Brake 18 2 Brake Chamber 26 Spring Clip 31 Outer Boot Clip 31a O Ring 37 Adjuster Cap 39 Caliper Bolt 40 Caliper Bolt 44 Pad Retainer Pin 45 Washer 58 Rin...

Страница 7: ...r axle with or without 104 Guide Pins Kit 4 7 9 10 31 39 40 58 Guide Pins Kit Steel Cap 4 5 6 7 9 10a 31a 39 40 58 Seal Kit for Guide Pins 9 10 31 37 58 Tappet and Boot Kit 2 pcs 13 161 Pad Set per ax...

Страница 8: ...x Rotors When replacing Rotors please adhere to the recommended bolt tightening torques The use of non approved Brake Rotors will reduce levels of safety and invalidate warranty Brake Rotors can be or...

Страница 9: ...22 180 30 0 94 24 2 3 Lubrication 2 4 Torque requirements 2 2 Diagnostic Equipment Part Number Description ll 36695 ZB 9031 Hand held device for checking Potentiometer function Also Pad Disc wear when...

Страница 10: ...Adjuster Unit 24 Turning Device 26 Spring Clip 27 Spring 28 Spring 30 Chain 31 Outer Boot Clip 31a O Ring 32 Chain Wheel 33 Wear Sensor 37 Adjuster Cap 39 Caliper Bolt 40 Caliper Bolt 44 Pad Retainer...

Страница 11: ...lease After releasing the air pressure the two Return Springs 27 28 push the Bridge 17 and Lever 19 back to the start position this ensures a running clearance between Pads and Disc is maintained 3 2...

Страница 12: ...10 Outer Boot 10a Steelcap 11 Pad Retainer 12 Pad 13 Tappet with Boot 16 Threaded Tube 17 Bridge 18 1 Spring Brake 18 2 Brake Chamber 19 Lever 20 Eccentric Bearing 22 Inner Seal Cap 23 Adjuster Unit 2...

Страница 13: ...Threaded Tubes 16 to the Tappets 13 and finally to the inboard Pad 12 After overcoming the running clearance between the Pads and Rotor the reaction forces are transmitted to the outboard Pad 12 The...

Страница 14: ...section 5 2 Check adjuster see section 5 2 END Check and if necessary maintain caliper guide pins see section 9 END END Adjuster ok END Change caliper see section 10 END Tightness not due to disc bra...

Страница 15: ...the Caliper must be replaced CAUTION Make sure that the Box End Wrench or Socket can turn freely while completing the following procedures CAUTION Do not overload or damage the Adjuster 23 Use only 8...

Страница 16: ...nt of Pads necessary If wear dimension B 1 53in 39 mm Rotor should be replaced together with Pads Wear dimension B 1 46in 37 mm must not decrease Minimum allowable thickness B 1 46in 37 mm CAUTION Sta...

Страница 17: ...mm wide are allowed D1 Cracks in the vanes are not allowed and the Rotor MUST BE REPLACED a Pad contact area Note In case of surface conditions A1 C1 the Rotor can remain in service until it has reach...

Страница 18: ...itions can be visually inspected without removing the road wheel by noting the positon of the Floating Pin 4 in the Caliper 1 If dimension C is less than 0 04in 1mm a more accurate check of the Pads a...

Страница 19: ...3 1 Pad conditions can be visually inspected without removing the road wheel by noting the positon of the Floating Pin 4 in the Caliper 1 If the head of the Floating Pin 4 is inside the Rubber Bush 6...

Страница 20: ...ally Open Indicator Circuit is made when Pad Wear reaches the limit c Wear Indicator using built in Potentiometer This is available either as an on off version or as a continuous signal version which...

Страница 21: ...of the potentiometer function A detailed instruction manual is included with each unit 5 5 Bendix Diagnostic Equipment The Bendix Wear Check Module ZB 9033 is a chassis mounted device suitable for ve...

Страница 22: ...f the Pad Retainer 11 is corroded it should be replaced CAUTION Do not overload or damage the Adjuster 23 Use only 8mm Box End Wrench or 1 4 drive Socket with a lever length no greater than 4in 100mm...

Страница 23: ...utboard Pad 12 For fitting the inboard Pad 12 push Caliper 1 in the opposite direction If fitted replace Wear Indicators and fittings brackets etc See page 5 or 7 9 5 7 10 6 4 1 M P KN 013 i01 31a 10a...

Страница 24: ...017 13 13 CAUTION Because it is not a replacement item use caution to avoid damage to the Inner Seal The hub should turn easily by hand after having applied and released the brake The Cap 37 must the...

Страница 25: ...E length 2 76in 70mm into the Caliper 1 to avoid overrunning of the Threaded Tubes 16 when adjusting them out see illustration opposite During adjusting the threads can be checked for corrision damage...

Страница 26: ...d Tubes 16 by turning the Adjuster 23 counter clockwise Sealing seat in the caliper for Tappet with Boot 13 must be clean and free of grease Place new Tappet Bushing 161 onto the head of the Tube 16 P...

Страница 27: ...9 into the Cup arrow of the Tool C Order No II19253 Position Sleeve with Boot 9 into the Caliper bore and pull in Fit the Sleeve 5 The Boot end must engage in the groove of the Sleeve 5 arrow Lock wi...

Страница 28: ...displacement use Tool F Order No II36797 to create dents in bushing Check contact area of Brass Bushing 7 for burrs Remove burrs Grease Bushing with white Grease RENOLIT HLT2 Order No II14525 Insert...

Страница 29: ...socket spanner Then use hammer as shown Remove Caliper Bolts 39 and 40 Deform new Rubber Bushing 6 and push from the inner side of the Caliper into the bore Push Rubber Bushing 6 so that the outer po...

Страница 30: ...ove the cap or tape after installing the Caliper see arrow Note The service exchange Caliper includes sealing and guiding elements The Pads are not included FD00114 10 2 1 Caliper with Rubber Boot 10...

Страница 31: ...manufacturing date A0026 see type plate Assembly at the Vehicle The fitting must be carried out with the Pads installed Clean the area Using the Grease supplied II14525 lightly lubricate the O Ring an...

Страница 32: ...he Carrier Screw in Caliper Bolts 39 and 40 and tighten to 210 18 ft lbs 285 25 Nm Check the position of the Inner Boot 9 on the Sleeve 5 Check that the Caliper slides easily In the exposed clamping e...

Страница 33: ...0 30 Nm Connect the air hose and check for leakage Make sure that the hose is not twisted and that chafing is not possible IMPORTANT Test any air hoses or fittings removed during maintenance work usin...

Страница 34: ...12 4 Spring Brake Installation IMPORTANT New Spring Brake Actuators 18 1 have drain plugs installed Remove the bottom plug see arrows All other drain holes should be plugged Before fitting the new Bra...

Страница 35: ...is available for additional information Order number RA SB0002 EN Video English RA SB0002 FR Video French RA SB0002 PO Video Portugese RA SB0002 SP Video Spanish 13 2 Service Tool Kit ZB 9032 For serv...

Страница 36: ...stem or a dryer reservoir module be sure to drain the purge reservoir BW2000 2002 Bendix Commercial Vehicle Systems LLC All rights reserved Printed in USA For more information visit www Bendix com 36...

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