BENDIX ET-S SUSPENDED ELECTRON TREADLE Скачать руководство пользователя страница 2

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As the driver depresses the treadle, the electronic treadle
output voltage increases (see Figure 3).  The potentiometer
allows an increased amount of its supply voltage to return to
the engine control unit, which in turn increases the engine’s
speed.

In the full, or “Open Throttle” position, the driver has
depressed the treadle to its furthest possible point.  This is
the state of least potentiometer resistance. The electronic
treadle returns the maximum percentage of supply voltage
to the engine control unit (see Figure 2).

PREVENTIVE MAINTENANCE

Important: Review the warranty policy before performing
any intrusive maintenance procedures. An extended warranty
may be voided if intrusive maintenance is performed during
this period.

Because no two vehicles operate under identical conditions,
maintenance intervals will vary. Experience is a valuable guide
in determining the best maintenance interval for a vehicle.

GENERAL

Important:      Visually check for physical damage to the
electronic treadle such as broken or missing parts.  Actuate
the pedal five times from stop to stop, noting any binding or
soft pedal response.

Important Note: DO NOT DISASSEMBLE THE ACTUATOR
BODY.  Replace the ET-S

 or ET-S2

 treadle if there is

any binding, soft pedal actuation or if the nylon washers or
retaining rings indicated in Figure 4 are cracked or have
signs of deterioration.

Perform the inspections presented at the prescribed interval.
If the electronic treadle fails to function as described, it should
be repaired or replaced with a new or genuine Bendix remanu-
factured unit, available at any authorized parts outlet.

Every 3 months, or 25,000 miles, or 900 operating hours:

1. Remove any accumulated contaminants and visually

inspect the exterior of the electronic treadle assembly
for physical damage or excessive corrosion.

2. Inspect electrical connections and cable assembly for

signs of corrosion, wear, or physical damage.  Replace
as necessary.

3. Inspect treadle spring, sleeve bearing, nylon washer,

rubber treadle cover (ET-S

 treadle only) and retaining

ring  for cracks or deterioration. Replace as necessary.

ET-S

 & ET-S2

 TREADLE REMOVAL

1. Park the vehicle on a level surface and block the wheels.

2. Drain the air pressure from all vehicle reservoirs.

3. Disconnect the cable assembly of the potentiometer.

Lift the lock tab and pull the connectors until they
disengage.

4. Remove the electronic treadle from the vehicle, set aside

the mounting hardware for reassembly.

DISASSEMBLY

Please note that the internal mechanism of the ET-S

 and

ET-S2

 treadle are not field-serviceable and therefore

individual parts or parts kits are not available for these
components. Disassembly may lead to malfunction of the
ET-S

 or ET-S2

 treadle.

The following instructions cover the maintenance and
replacement of the potentiometer and treadle (with its
bearing, spring etc.) only. The instructions provided with
those items should be followed in lieu of the steps presented
here. There are no other field-serviceable parts.

As the potentiometer rotates, its resistance changes. This
way, the potentiometer can react to the driver’s request for
engine power through the ET-S

 or ET-S2

 treadle by

changing resistance. The resulting change of voltage is
sensed by the electronic engine controller.

The electronic treadle receives its supply voltage from the
engine control unit.  If the driver does not request engine
power, the treadle is in the idle position.  This condition is
also referred to as “Closed Throttle.” In this state, the
potentiometer returns the minimum percentage of supply
voltage to the engine control unit (see Figure 2).

RETAINING

RINGS

MOUNTING PLATE

FIGURE 4 - TOP SECTIONAL VIEW

CAM FOLLOWER

DRIVE SHAFT

POTENTIOMETER

NYLON

WASHERS

Содержание ET-S SUSPENDED ELECTRON TREADLE

Страница 1: ... electronic controller The main components of the ET S and ET S2 treadles are a mounting plate suspended treadle potentiometer variable resistor actuator body and base The selected potentiometer chosen for a specific engine application provides the electrical link to the engine control system OPERATION The electronic treadles provide smooth graduated throttle control through the function of its po...

Страница 2: ...assembly for physical damage or excessive corrosion 2 Inspect electrical connections and cable assembly for signs of corrosion wear or physical damage Replace as necessary 3 Inspect treadle spring sleeve bearing nylon washer rubber treadle cover ET S treadle only and retaining ring for cracks or deterioration Replace as necessary ET S ET S2 TREADLE REMOVAL 1 Park the vehicle on a level surface and...

Страница 3: ...while removing the treadle from the treadle arm Remove the nyliner bear ing 6 from the treadle arm Potentiometer Removal Secure the mounting plate Important Do not clamp the assembly by the treadle actuator body or base since overclamping may cause the casting to be distorted Remove the two screws 2 that secure the potentiometer 1 to the actuator base The potentiometer 1 can then be lifted away fr...

Страница 4: ...0 Caterpillar output voltage is Pulse Width Modulated 3 Inspect the cable assembly for loose or frayed wires physical damage or any contaminants on the connec tors Replace as necessary ASSEMBLY 1 Securely clamp the treadle mounting plate 2 a For Detroit Diesel Potentiometers Align the drive slot and engage the potentiometer the drive tang at the end of the drive shaft see Figure 4 Rotate the poten...

Страница 5: ...the actuator base Loosely screw the potentiometer in place but do not tighten Construct the test circuit following the circuit diagram shown in Figure 8 To make the test circuit connect the test load resistor 47 000 Ohms and a capacitor 01 MicroFarads across pins 3 and 4 of the potentiometer Then connect a voltmeter to the lead ends of the test circuit Next connect a 5 volt power supply to the pot...

Страница 6: ...y Theshorttangshould rest on the top side of the treadle arm Align the treadle arm and treadle spring with the recess in the underside of the treadle 4 Insert the pivot pin from the potentiometer side of the ET S2 treadle assembly through the treadle treadle arm nyliner bearing 6 and spring 7 Secure with the nylon washer 4 and retaining ring 3 5 Make sure the ET S2 treadle has smooth even treadle ...

Страница 7: ...ically for such applications and systems 9 Components with stripped threads or damaged parts should be replaced rather than repaired Do not attempt repairs requiring machining or welding unless specifically stated and approved by the vehicle and component manufacturer 10 Prior to returning the vehicle to service make certain all components and systems are restored to their proper operating conditi...

Страница 8: ...8 BW1837 2004 Bendix Commercial Vehicle Systems LLC All rights reserved 6 2004 Printed in U S A ...

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