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6

and the vehicle is stopped, or moving at any speed up to 25
mph, the antilock traction controller instantly energizes the
solenoid in the ATR-1

 valve which then applies air to each

of the rear axle modulators as shown in figure 8. The
modulators are equipped with solenoid valves also and
because they are also controlled by the controller, the
solenoid valves in the appropriate modulator are opened and
closed to gently pump the brake on the spinning wheel only.
This brake application, to the spinning wheel, forces the
differential to drive the stationary or slowly spinning wheel.

OPERATION

Reservoir air pressure is constantly present at the traction
solenoid. When the electronic controller detects wheel spin
it energizes the solenoid and in response the solenoid opens
momentarily. While the solenoid is open, air is delivered
through internal passages to the double check valve. The
check valve diaphragm flexes in response and seals the
passage to the open exhaust of the brake valve. Once past
the double check valve, air from the solenoid flows through
the rest of the valve in the same manner as a normal service
brake application and air is delivered out the delivery ports
of the ATR-1

 valve.

When the electronic controller de-energizes the solenoid,
air between the solenoid and the double check valve returns
to the solenoid and is exhausted. Air between the relay piston
and double check valve is exhausted at the brake valve while
delivery pressure is exhausted at the main ATR-1

 valve’s

exhaust port.

PREVENTIVE MAINTENANCE

Important: Review the warranty policy before
performing any intrusive maintenance procedures. An
extended warranty may be voided if intrusive
maintenance is performed during this period.

Because no two vehicles operate under identical conditions,
maintenance intervals will vary. Experience is a valuable guide
in determining the best maintenance interval for a vehicle.

GENERAL

Perform the tests and inspections presented at the
prescribed intervals. If the ATR-1

 valve fails to function as

described, or leakage is excessive, it should be repaired or
replaced with a new or genuine Bendix remanufactured unit,
available at any authorized parts outlet.

EVERY 3 MONTHS, 25,000 MILES OR 900 OPERATING
HOURS

1. Remove any accumulated contaminates and visually

inspect the exterior for excessive corrosion and physical
damage.

2. Inspect all air lines connected to the ATR-1

 valve for

signs of wear or physical damage. Replace as necessary.

3. Test air line fittings for excessive leakage and tighten or

replace as necessary.

4. Perform the Leakage Test described in this manual.

EVERY YEAR, 100,000 MILES, OR 3,600 OPERATING
HOURS

1. Perform the Operation and Leakage Tests described in

this manual.

WARNING! PLEASE READ AND FOLLOW
THESE INSTRUCTIONS TO  AVOID
PERSONAL INJURY OR DEATH:

When working on or around a vehicle, the following
general precautions should be observed at all times.
1. Park the vehicle on a level surface, apply the

parking brakes, and always block the wheels.
Always wear safety glasses.

2. Stop the engine and remove ignition key when

working under or around the vehicle.  When
working in the engine compartment, the engine
should be shut off and the ignition key should be
removed. Where circumstances require that the
engine be in operation, EXTREME CAUTION should
be used to prevent personal injury resulting from
contact with moving, rotating, leaking, heated or
electrically charged components.

3. Do not attempt to install, remove, disassemble or

assemble a component until you have read and
thoroughly understand the recommended
procedures.  Use only the proper tools and observe
all precautions pertaining to use of those tools.

4. If the work is being performed on the vehicle’s air

brake system, or any auxiliary pressurized air
systems, make certain to drain the air pressure from
all reservoirs before beginning ANY work on the
vehicle.  If the vehicle is equipped with an AD-IS

air dryer system or a dryer reservoir module, be
sure to drain the purge reservoir.

5. Following the vehicle manufacturer’s

recommended procedures, deactivate the electrical
system in a manner that safely removes all
electrical power from the vehicle.

6. Never exceed manufacturer’s recommended

pressures.

7. Never connect or disconnect a hose or line

containing pressure; it may whip. Never remove a
component or plug unless you are certain all
system pressure has been depleted.

8. Use only genuine Bendix

®

 replacement parts,

components and kits. Replacement hardware,
tubing, hose, fittings, etc. must be of equivalent
size, type and strength as original equipment and
be designed specifically for such applications and
systems.

Содержание ATR-1 ANTILOCK TRACTION RELAY

Страница 1: ...h attached antilock controller is normally mounted near the service brakes it serves A mounting bracket furnished with the valve permits either frame or cross member mounting All air connections on th...

Страница 2: ...valve s service port and is conducted to the single check valve The check valve diaphragm flexes in response to application pressure and seals the passage to the open exhaust of the traction solenoid...

Страница 3: ...ves slightly allowing the inlet valve to return to its seat The exhaust valve remains closed With both the inlet and exhaust valves closed air pressure in the brake chambers is held stable and neither...

Страница 4: ...m the service brake chambers returns to theATR 1 valve and flows out the open exhaust TRACTION CONTROL SERVICE APPLICATION FIGURE 7 GENERAL While under the control of an antilock traction controller t...

Страница 5: ...CK TRACTION ASSY MODULATOR MODULATOR MODULATOR REAR AXLE BRAKE REAR AXLE BRAKE EXCITER SPEED SENSOR EXCITER SPEED SENSOR MODULATOR BRAKE CHAMBER ENGINE CONTROL MODULE ECM TRACTION SWITCH ANTILOCK DASH...

Страница 6: ...00 OPERATING HOURS 1 Remove any accumulated contaminates and visually inspect the exterior for excessive corrosion and physical damage 2 Inspect all air lines connected to the ATR 1 valve for signs of...

Страница 7: ...fferential with the pressure specified for the ATR 1 valve s part number see the l D washer also for the differential NOTE ForATR 1 valves not incorporating a relay piston return spring 14 the measure...

Страница 8: ...and Washers 2 14 Lock Washers 2 15 Bracket 16 Cap Screws 2 17 O Ring 18 O Ring Key Description 19 Relay Piston 20 Piston Spring if used 21 O Ring 22 RetainingRing 23 Check Valve 24 O Ring 25 InletSea...

Страница 9: ...spring item 14 is not used in all valves 10 Remove the o ring 21 from the relay piston 19 11 Remove the retaining ring 22 Then depending on the internal configuration 12a Remove check valve seat 23 wi...

Страница 10: ...6 Install the inlet and exhaust valve return spring 9 in the body 4 7 Install the large and small diameter o rings 7 8 in the exhaust cover 6 then install the exhaust cover in the body 4 taking care n...

Страница 11: ...11 NOTES...

Страница 12: ...12 BW1794 2004 Bendix Commercial Vehicle Systems LLC 10 2004 Printed in U S A All rights reserved...

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