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FIGURE 13

FIGURE 12 - SHOE RETURN SPRING REMOVAL

FIGURE 11 - ADJUSTING ADJUSTER MECHANISM

REMOVAL

BRAKE SHOE REMOVAL

The removal, disassembly, cleaning and reassembly
instructions presented are primarily for reference.
Disassembly, particularly of the wheel cylinders and
expanders, should not be attempted without the proper
maintenance kits on hand. Damage to some parts may
occur as a result of disassembly. Maintenance kits are
available from your local authorized Bendix parts outlet.

1. Park the vehicle on a level surface and prevent vehicle

movement by a means other than with the parking brake.
Shut off engine.

2. Manually cage all hydraulic spring actuators, raise the

axle and remove the wheels and tires using the procedure
recommended by the vehicle manufacturer ’s
maintenance manual.

3. Un-adjust the vehicle brake shoes as follows:

A. Remove the rubber grommets from the manual

override access holes marked “ADJ” in the backing
plate (dirtshield), and insert a blunt screwdriver, or
adjusting tool, until it engages the manual override
wheel. Refer to Figure 10.

B. Using the backing plate (dirtshield) as a fulcrum,

Figure 11, turn the override wheel in a CLOCKWISE
direction, as viewed from the override wheel end until
the lining clears the lip in the drum. Watch the lining
through the lining inspection hole, Figure 26.

C. Repeat this procedure with the other brake shoe and

remove the drum. IMPORTANT: Do not apply
service or park brake after drums have been
removed.

A = 3/8 IN. (9.5 mm)
B = 1/2 IN. (12.7 mm)
C = 0.1 IN. (2.54 mm)
D = 0.15 IN. (3.8 mm)
E = 0.2 IN. (5 mm)

3/8 IN. DIA.

1/8 IN. THK.

SPRING REMOVAL TOOL MADE

FROM 0.375 IN. DIA. TOOL STEEL

E

1 IN.

D

C

B

A

3/4 IN.

1 IN.

DO NOT ALLOW SPRING END

TO ENGAGE INSIDE HOLE

COUNTER CLOCKWISE

TO ADJUST UP

CLOCKWISE TO

DE-ADJUST

Содержание A2LS

Страница 1: ...nch 44 5mm diameter bore depending upon vehicle brake requirements The units are hydraulically connected together with a bridge pipe or crossover tube The single web brake shoes are located by slots i...

Страница 2: ...ng contacts the drum the shoes are forced around sliding on the abutments in the direction Of drum rotation In the forward direction Figure 3 the torque load from one shoe is taken by the wheel cylind...

Страница 3: ...e Each wheel cylinder piston has an adjuster mechanism screwed into it Figure 6 The rotation of this adjuster relative to the piston adjusts the brake shoes according to the amount of lining wear The...

Страница 4: ...etrimental effect will result and no attempt should be made to standardize these clearances MANUAL OVERRIDE MECHANISM The manual override mechanism is used to override the automatic adjuster to set th...

Страница 5: ...m contact with moving rotating leaking heated or electrically charged components 3 Do not attempt to install remove disassemble or assemble a component until you have read and thoroughly understand th...

Страница 6: ...intenance manual 3 Un adjust the vehicle brake shoes as follows A Remove the rubber grommets from the manual override access holes marked ADJ in the backing plate dirtshield and insert a blunt screwdr...

Страница 7: ...one complete turn after fully un adjusting the pistons 10 Inspect the wheel cylinder unit and expander unit for leaks Lift the dust boots at their inner diameters from the tappets and pistons If flui...

Страница 8: ...LINDER DISASSEMBLY Before proceeding clean the exterior of the wheel cylinder and make sure the work area tools and hands are clean Place a clean sheet of paper on the work bench surface 1 Clamp the w...

Страница 9: ...pet piston from the housing in the direction of the input tappet piston Figure 17 Note Do not slide the roller tappet piston past the wedge turret 8 Remove the bleed screw 9 Using a small screwdriver...

Страница 10: ...grease or brake fluid REASSEMBLY ASSEMBLE EXPANDER UNIT Each Bendix drum brake repair kit contains a tube of synthetic based grease that is recommended for all internal expander parts abutment tappet...

Страница 11: ...d screw 10 Install the expander to the backing plate dirtshield using a new gasket Figure 1 and secure in place with fixing bolts 11 Refer to the vehicle service manual and stall the parking brake cha...

Страница 12: ...re for the other wheel cylinder 6 Install the wheel cylinder unit to the backing plate dirtshield using a new gasket Figure 1 and secure in place with fixing bolts Install the bridge pipe and hydrauli...

Страница 13: ...g i e with the vehicle moving Pumping the brake pedal with the vehicle stationary will not achieve proper adjustment 5 Refit road wheels IMPORTANT Run engine and release park brake Wind the park brake...

Страница 14: ...4 Bleed system refer to vehicle service manual 5 Weak brake hoses 5 Refer to vehicle service manual 6 Drums out of round 6 Refinish or replace if wear exceeds limits 3 Hard pedal 1 Grease or brake fl...

Страница 15: ...everal times to dry linings 8 Sticking wheel cylinder piston 8 Replace or repair wheel cylinder 9 Faulty suspension parts 9 Refer to vehicle service manual 6 Noise and chatter 1 Bent damaged or incorr...

Страница 16: ...Defective wheel cylinder 3 Repair or replace wheel cylinder 4 Bent or distorted brake shoe 4 Replace brake shoes in axle sets 10 Parking brake will 1 Defective expander unit 1 Repair or replace expand...

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