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FIGURE 2 - SERVICE BRAKE APPLICATION

INPUT/

TAPPET

PISTON

WHEEL

CYLINDER

PISTONS

ROLLER/TAPPET

PISTON

ABUTMENT

TAPPET

WHEEL

CYLINDER

PISTONS

FIGURE 5 - PARKING BRAKE APPLICATION

WEDGE

ASSEMBLY

FIGURE 4 - REVERSE DRUM ROTATION

manual override access holes are covered by rubber
grommets.

OPERATION

On brake pedal application, hydraulic fluid pressure is
delivered to the wheel cylinder and expander unit. This
hydraulic pressure forces the wheel cylinder pistons
outwards, Figure 2, moving the brake shoes against the
drum. At the same time hydraulic pressure also forces the
input tappet piston and abutment tappet in the expander
unit outward, moving the opposite end of the brake shoes
toward the drum. The expander input tappet/piston pushes
against one shoe, and the roller tappet/piston pushes on
the expander abutment tappet and through this to the other
shoe.

When the brake shoe lining contacts the drum the shoes
are forced around, sliding on the abutments, in the direction
Of drum rotation. In the forward direction, Figure 3, the torque
load from one shoe is taken by the wheel cylinder piston
bottoming in its bore in the wheel cylinder, and from the
opposite shoe by the expander abutment tappet resting
against the expander unit body. In the reverse direction,
Figure 4, the torque load from one shoe is taken by the
other wheel cylinder piston bottoming in its bore in the wheel
cylinder, and from the opposite shoe by the expander input
tappet/piston head resting against the expander body. In
this way, regardless of forward or reverse drum rotation,
the brake will always be a two leading shoe brake.

PARKING BRAKE APPLICATION

On application of the parking brake, the spring actuator
screwed into the back of the expander unit housing pushes
the wedge assembly forward. As the wedge assembly moves

TORQUE

LOAD

TORQUE

LOAD

(ARROW INDICATES DIRECTION OF DRUM ROTATION)

FIGURE 3 - FORWARD DRUM ROTATION

(ARROW INDICATES DIRECTION OF DRUM ROTATION)

TORQUE

LOAD

TORQUE

LOAD

Содержание A2LS

Страница 1: ...nch 44 5mm diameter bore depending upon vehicle brake requirements The units are hydraulically connected together with a bridge pipe or crossover tube The single web brake shoes are located by slots i...

Страница 2: ...ng contacts the drum the shoes are forced around sliding on the abutments in the direction Of drum rotation In the forward direction Figure 3 the torque load from one shoe is taken by the wheel cylind...

Страница 3: ...e Each wheel cylinder piston has an adjuster mechanism screwed into it Figure 6 The rotation of this adjuster relative to the piston adjusts the brake shoes according to the amount of lining wear The...

Страница 4: ...etrimental effect will result and no attempt should be made to standardize these clearances MANUAL OVERRIDE MECHANISM The manual override mechanism is used to override the automatic adjuster to set th...

Страница 5: ...m contact with moving rotating leaking heated or electrically charged components 3 Do not attempt to install remove disassemble or assemble a component until you have read and thoroughly understand th...

Страница 6: ...intenance manual 3 Un adjust the vehicle brake shoes as follows A Remove the rubber grommets from the manual override access holes marked ADJ in the backing plate dirtshield and insert a blunt screwdr...

Страница 7: ...one complete turn after fully un adjusting the pistons 10 Inspect the wheel cylinder unit and expander unit for leaks Lift the dust boots at their inner diameters from the tappets and pistons If flui...

Страница 8: ...LINDER DISASSEMBLY Before proceeding clean the exterior of the wheel cylinder and make sure the work area tools and hands are clean Place a clean sheet of paper on the work bench surface 1 Clamp the w...

Страница 9: ...pet piston from the housing in the direction of the input tappet piston Figure 17 Note Do not slide the roller tappet piston past the wedge turret 8 Remove the bleed screw 9 Using a small screwdriver...

Страница 10: ...grease or brake fluid REASSEMBLY ASSEMBLE EXPANDER UNIT Each Bendix drum brake repair kit contains a tube of synthetic based grease that is recommended for all internal expander parts abutment tappet...

Страница 11: ...d screw 10 Install the expander to the backing plate dirtshield using a new gasket Figure 1 and secure in place with fixing bolts 11 Refer to the vehicle service manual and stall the parking brake cha...

Страница 12: ...re for the other wheel cylinder 6 Install the wheel cylinder unit to the backing plate dirtshield using a new gasket Figure 1 and secure in place with fixing bolts Install the bridge pipe and hydrauli...

Страница 13: ...g i e with the vehicle moving Pumping the brake pedal with the vehicle stationary will not achieve proper adjustment 5 Refit road wheels IMPORTANT Run engine and release park brake Wind the park brake...

Страница 14: ...4 Bleed system refer to vehicle service manual 5 Weak brake hoses 5 Refer to vehicle service manual 6 Drums out of round 6 Refinish or replace if wear exceeds limits 3 Hard pedal 1 Grease or brake fl...

Страница 15: ...everal times to dry linings 8 Sticking wheel cylinder piston 8 Replace or repair wheel cylinder 9 Faulty suspension parts 9 Refer to vehicle service manual 6 Noise and chatter 1 Bent damaged or incorr...

Страница 16: ...Defective wheel cylinder 3 Repair or replace wheel cylinder 4 Bent or distorted brake shoe 4 Replace brake shoes in axle sets 10 Parking brake will 1 Defective expander unit 1 Repair or replace expand...

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