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Donut Robot



Mark II & Mark II GP

Operator’s Manual

Belshaw Adamatic Bakery Group

814 44

Street Northwest, Suite 103

Auburn, WA 98001 USA

Phone: (206) 322-5474



Fax: (206) 322-5425

E-mail: [email protected]



http://www.belshaw-adamatic.com

Содержание Donut Robot Mark II

Страница 1: ...rk II Mark II GP Operator s Manual Belshaw Adamatic Bakery Group 814 44th Street Northwest Suite 103 Auburn WA 98001 USA Phone 206 322 5474 Fax 206 322 5425 E mail service belshaw com http www belshaw...

Страница 2: ...PMENT RECORD Please provide the information below when you correspond with us about your machine Purchased by _____________________________________________________________________ Installed by _______...

Страница 3: ...e Conveyor and the Kettle 6 3 Maintenance 11 Taking Care of the Plunger Hopper and Cylinder 11 Lubricating 11 4 Related Products 12 FT 42 Feed Table 12 Roto Cooler 15 Icing Finishing Tree and Roto Coo...

Страница 4: ...r falling which could cause serious injury Never let water and hot shortening come in contact Moisture causes hot shortening to spatter which may cause serious burns Do not overfill the kettle with sh...

Страница 5: ...t tightly around the elements and bulbs WARNING Air spaces can cause the shortening to overheat and catch on fire 3 Turn the heating element on by turning the thermostat knob above 200 F 93 C Two pilo...

Страница 6: ...roduct using the fry time control knob on the heater head 11 Using the switch on the heater head select the number of donuts one or two you want to cut during each swing cycle of the hopper 12 Turn on...

Страница 7: ...rtening into the kettle packing it tightly around the elements and bulbs WARNING Air spaces can cause the shortening to overheat and catch on fire 3 Turn the heating element on by turning the thermost...

Страница 8: ...es jammed 1 Turn off the conveyor drive and the heater 2 Allow the system to cool down HOT SHORTENING IS DANGEROUS 3 Determine the cause of the jamming 4 Clear it 5 Restart the system 9 Continue addin...

Страница 9: ...ts by hand wash each part separately do not put any other utensil or dish in the sink with the part being washed To clean the hopper and the plunger 1 Unplug the cutter head power cord 2 Remove the pl...

Страница 10: ...b Lift off the swing connecting rod c Lift the conveyor assembly from the conveyor locating pin and pull it away from the heater head to disengage the main drive shaft coupling from the conveyor drive...

Страница 11: ...amp cloth CAUTION If the drop plate is scratched donuts will stick to it To prevent this from happening always wipe the drop plate in the direction of the grain in the metal which runs parallel to the...

Страница 12: ...t has accumulated on the heating element Accumulated carbon can cause corrosion and ineffective heating 14 Tilt the heater head assembly back raising the heating element out of the kettle 15 Lift the...

Страница 13: ...of life 7 Lift the kettle out of the fryer case if you have not done so already 8 Rinse the kettle thoroughly and dry it on the outside 9 Install the kettle tilt the heater head assembly down and inst...

Страница 14: ...roughly clean and dry the floor if water is spilled Water on the floor can cause serious injury or loss of life Drying 1 Thoroughly dry all parts including the conveyor the heating element s the insid...

Страница 15: ...h proper care they will perform well for years Follow these guidelines Clean these parts only in the manner explained in this manual Handle these parts with care Avoid dropping them on hard surfaces D...

Страница 16: ...Finishing Tree and Roto Cooler Sugaring Tray and Roto Cooler Filter Flo Siphon Shortening Reserve Tank FT 42 Feed Table SPECIFICATIONS Dimensions Shipping Weight Electrical Data Construction Standard...

Страница 17: ...Table is turned off before proceeding 6 Plug the Feed Table power cord into the outlet on the end of the heater head 7 Set the Donut Robot to cut one cut per pocket Operation 1 Test to make sure that...

Страница 18: ...oid electrocuting yourself or damaging the machine never allow any liquid to enter the power head As Needed If you ever need to adjust the tension of the conveyor chains follow these steps 1 Loosen th...

Страница 19: ...tations This has been determined while running the machine using a Bruel Kjaer sound level meter type 2236 The Roto Cooler is meant to be used on a flat stationary table or countertop The operator is...

Страница 20: ...ermined while running the machine using a Bruel Kjaer sound level meter type 2236 The Roto Cooler is meant to be used on a flat stationary table or countertop The Icing Finishing Tree is designed to h...

Страница 21: ...Tray which mounts on the Roto Cooler is designed to catch donuts as they drop from the outfeed end of the Donut Robot and to hold toppings in which donuts can be dipped The operator is expected to rea...

Страница 22: ...obot The operator is expected to read and follow these instructions Installation 1 Let the shortening cool to 100 F 38 C WARNING Hot shortening can cause serious burns Never touch hot shortening Never...

Страница 23: ...Compress the bulb quickly and release it quickly Do this only once Shortening should flow into the container CAUTION Do not compress the bulb more than once Doing so could allow hot shortening to get...

Страница 24: ...he siphon 4 Set aside the container of shortening 5 Remove the filter assembly 6 Place a different container under the valve assembly and start the siphon again Drain the remaining shortening and disc...

Страница 25: ...erator is expected to read and follow these instructions To use the Shortening Reserve Tank 1 Position the Shortening Reserve Tank on the conveyor side panels Make sure that you do not position it abo...

Страница 26: ...88 193 C If the shortening is too hot the donuts will fry too quickly on the outside and will lose volume The donuts may also become dense inside If the shortening is too cold the donuts will spread t...

Страница 27: ...6 8 Figure from above 98 36 8 Temperature increase during mixing average 30 F 17 C 30 17 Desired water temperature for yeast raised donuts 68 F 19 8 C Ratios of Plunger Sizes to Donut Weights The weig...

Страница 28: ......

Страница 29: ...k II Mark II GP Technical Supplement Belshaw Adamatic Bakery Group 814 44th Street Northwest Suite 103 Auburn WA 98001 USA Phone 206 322 5474 Fax 206 322 5425 E mail service belshaw com http www belsh...

Страница 30: ...IPMENT RECORD Please provide the information below when you correspond with us about your machine Purchased by _____________________________________________________________________ Installed by ______...

Страница 31: ...ling the Fryer 2 Assembling the Cutter 4 Adjusting the Hopper 5 Leveling and Securing the Fryer 6 Moving the Fryer 6 2 Maintenance 8 Lubricating 8 Checking the Thermostat 9 Taking Care of the Plunger...

Страница 32: ...e FT 42 Feed Table Parts lists and assembly drawings of the Mark II the FT 42 Feed Table the Roto Cooler and the Icing Finishing Tree Wiring diagrams of the FT 42 Feed Table and the Roto Cooler Instru...

Страница 33: ...w com Donut Robot Mark II TS MN 1013EN 1 1 Installation To help familiarize you with the major parts of your Donut Robot Mark II please study the photograph below Figure 1 1 Donut Robot Mark II cutter...

Страница 34: ...r the cutter head or heater head assemblies WARNING Never let water and hot shortening come in contact Moisture causes hot shortening to spatter which may cause serious injury Prior to use make sure a...

Страница 35: ...column into the swing column mounting bracket Make sure the plastic spacer washer is on the swing column between the set collar and the swing column mounting bracket See Figure 1 3 8 Connect the swing...

Страница 36: ...into the notches on the bearing strut Secure the hopper with the thumbnuts See Figure 1 6 Figure 1 6 Mounting the Hopper 3 Install the plunger as follows a Pull the plunger connecting rod up and out o...

Страница 37: ...ore making adjustments 1 The bottom of the hopper should be 1 2 5 cm above the flight bars To set the height of the hopper a Hold the cutter and the hopper from below b Loosen the setscrew in the lowe...

Страница 38: ...fferent workstation follow this procedure 1 Turn off the machine and disconnect it from the power source Unplug the cutter head power cord 2 Allow the machine and the shortening to cool WARNING Do not...

Страница 39: ...obot Mark II TS MN 1013EN 7 12 Move and install the conveyor 13 Move and install the swing column Connect the swing connecting rod 14 To prevent tripping coil the cutter head power cord Move and insta...

Страница 40: ...day apply food grade lubricating oil to the plunger connecting rod The oil should penetrate the ball lock and the spring socket See Figure 2 1 Figure 2 1 Lubricating the Connecting Rod Weekly 1 Apply...

Страница 41: ...t the thermometer in the top 1 2 5 cm or so of shortening because this is where the donuts are fried and this is where the temperature should be consistent If you need to calibrate the thermostat cons...

Страница 42: ...n this section or you may try the remedies suggested here and find that they do not solve the problem If this happens call your dealer or another qualified technician Also call your dealer if you need...

Страница 43: ...ned turn off the machine and allow the shortening to cool Replace the bad shortening with fresh shortening THE DONUTS ARE SHAPED IMPERFECTLY Possible Causes What To Do The shortening level is too low...

Страница 44: ...KED Possible Causes What To Do The shortening is too hot Decrease the temperature setting The temperature setting should never exceed 375 F 191 C The conveyor is moving too slowly Increase the speed o...

Страница 45: ...Clean to remove the cooked on varnish The fryer is not level Level the fryer THE CUTTER OPERATES CONTINUOUSLY Possible Causes What To Do WARNING To avoid being burned electrocuted or otherwise injure...

Страница 46: ...es What To Do The input voltage is incorrect Supply the correct power as specified on the data plate Sediment has accumulated around the thermostat bulb WARNING To avoid being burned or otherwise inju...

Страница 47: ...erfering with the conveyor Reposition the drop plate Something is interfering with the free movement of the turner cam and cam weight Remove the obstruction The heating element is bent and is interfer...

Страница 48: ...defective Repair or replace the motor THE CUTTER CUTS DOUBLE WHEN YOU HAVE SELECTED ONE CUT PER POCKET Possible Causes What To Do WARNING To avoid being burned electrocuted or otherwise injured befor...

Страница 49: ...roken Repair or replace the cutter head power cord The cutter motor is defective Replace the cutter motor One of the microswitches is defective There are three microswitches in the conveyor drive asse...

Страница 50: ...to the transformer are bad Rewire the connections to the transformer THE ELEMENT WILL NOT HEAT BUT THE CONVEYOR RUNS Possible Causes What To Do The high temperature limit control switch has been tripp...

Страница 51: ...er source There is a short circuit Find it and repair it First see The circuit breaker has been tripped above The wiring harness in the conveyor drive assembly is not connected Check the connection of...

Страница 52: ...ER IS ON OR WHEN THE PRIME SWITCH IS PRESSED AND THE PILOT LIGHT DOES NOT COME ON Possible Causes What To Do The power cord is not connected Plug in the power cord The circuit breaker for the gear box...

Страница 53: ...power cord is broken or poorly connected Repair the cord and or make the proper connection The microswitch in the power head is defective Replace the microswitch The microswitch in the Donut Robot s s...

Страница 54: ...Repair or replace the brake The cam in the power head is loose Tighten the cam set screw The microswitch in the power head is defective Replace the microswitch The microswitch in the Donut Robot s sig...

Страница 55: ...k heat resistant gloves as a precaution when performing the next step The shortening is HOT NEVER put your hand fingers or other body parts under the shortening WARNING NEVER touch shortening when it...

Страница 56: ...oth screws again and replace the Temperature Control dial 16 Connect power to the Donut Robot and retest by repeating the process from Step 3 above 17 If you are UNABLE to rotate the Thermostat far en...

Страница 57: ...Belshaw Bros Inc www belshaw com Phone 206 322 5474 Fax 206 322 5425 Donut Robot Mark II TS MN 1013EN 25 5 Appendix See Parts List Drawing Insert Page...

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