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Belshaw Adamatic Bakery Group

•

www.belshaw-adamatic.com

•

206-322-5474

•

[email protected]

Donut Robot Mark II / Mark V TS

MN-1013EN

About the Technical Supplement

This technical supplement to the Donut Robot



Mark II / Mark V Operator’s Manual contains much

information that users and service persons may find helpful:

•

Detailed maintenance procedures

•

Detailed troubleshooting guides

•

Parts lists and assembly drawings

•

Instructions for changing parameters of the electronic temperature controller

This is a technical supplement, not the official operator’s manual. You use this supplement at your own

risk. While very effort is made to inform you of how to install and maintain the Donut Robot



safely,

Belshaw disclaims any liability for the use of the information contained herein.

Содержание 22650

Страница 1: ...Plain 22652 Mark V 208 240V 1 Star 22659 Mark V GP 208 220V 3 Mini 22659 1 Mark V GP 230 240V 3 Mini 22653 Mark V GP 208 240V 1 Mini SUPPORT The 1 Source for Donut and Bakery Equipment www belshaw com...

Страница 2: ......

Страница 3: ...Mark II Mark II GP Mark V Mark V GP Operator s Manual Belshaw Adamatic Bakery Group 814 44th Street Northwest Suite 103 Auburn WA 98001 USA Phone 206 322 5474 E mail service belshaw com www belshaw a...

Страница 4: ...freight carrier The phone number will be on the shipping receipt or label 2 Take photographs of the equipment both inside and outside the box or crate 3 Do not throw away any packaging 4 Report the d...

Страница 5: ...ing Cake Donuts 8 Making Yeast Raised Donuts 9 3 Cleaning 10 Cleaning the Hopper and the Plunger 10 Cleaning the Conveyor and the Kettle 11 4 Maintenance 14 Taking Care of the Plunger Hopper and Cylin...

Страница 6: ...om moving or falling which could cause serious injury Never let water and hot shortening come in contact with each other Moisture causes hot shortening to spatter which may cause serious burns Do not...

Страница 7: ...1012EN 5 Major components of the Donut Robot Mark II and Mark V The photos below show the major visible components in a Donut Robot Mark II The Donut Robot Mark V is 50 longer All components apply to...

Страница 8: ...e Donut Robot has been connected to correct power source 2 Ensure the fryer is filled with shortening If there is no shortening in the fryer see the section below Inserting Shortening 3 Turn on the ma...

Страница 9: ...se the optional EZ Melt to melt shortening and transfer it to the kettle See your EZ Melt manual c Put solid shortening into the kettle packing it tightly around the elements and bulbs without air spa...

Страница 10: ...itor hopper b Hold DOWN the switch on the depositor until it has dropped two or three donuts into the bowl NOTE Holding down the prime switch causes the depositor to run continuously without the norma...

Страница 11: ...Clear it 5 Restart the system Making Yeast Raised Donuts To make yeast raised donuts remove both the depositor and the swing column that supports it They will not be used for yeast raised donuts 1 Un...

Страница 12: ...to prevent rusting When washing parts by hand wash each part separately do not put any other utensil or dish in the sink with the part being washed Cleaning method 1 Unplug the depositor power cord 2...

Страница 13: ...or other appropriate cleaner 2 Connect the machine to the power source Using the temperature controller heat the solution to 200 F 93 C Turn on the conveyor and keep running for 15 20 minutes 3 Scrub...

Страница 14: ...WARNING All parts must be dried thoroughly Failure to dry the kettle conveyor and all parts of the Donut Robot completely will cause Shortening to spatter or overflow the fryer and may result in fire...

Страница 15: ...ck to it To prevent this from happening always wipe the drop plate in the direction of the grain in the metal which runs parallel to the length of the conveyor and never use abrasive cleaners Figure 5...

Страница 16: ...s With proper care they will perform well for years Follow these guidelines Clean these parts only in the manner explained in this manual Handle these parts with care Avoid dropping them on hard surfa...

Страница 17: ...ile running the machine using a Bruel Kjaer sound level meter type 2236 The Feed Table is meant to be used on a flat stationary table or countertop positioned end to end with the Donut Robot The opera...

Страница 18: ...e main power Remove the proofing board When the Feed Table is on the Feed Table automatically advances donuts when the Donut Robot is ready to accept them After the donuts go into the fryer the proofi...

Страница 19: ...stations This has been determined while running the machine using a Bruel Kjaer sound level meter type 2236 The Roto Cooler is meant to be used on a flat stationary table or countertop The operator i...

Страница 20: ...ect the swing connecting rod from the throw arm and move it out of the way 3 Position the opening of the siphon tube near the bottom of the kettle 4 Tighten the thumb screw in the mounting bracket 5 A...

Страница 21: ...of the kettle g Slowly lower the siphon assembly so its opening is near the bottom of the kettle h Tighten the thumb screw i Restart the siphon as explained in step 1 j Continue watching the containe...

Страница 22: ...he Donut Robot The operator is expected to read and follow these instructions To use the Shortening Reserve Tank 1 Position the Shortening Reserve Tank on the conveyor side panels Make sure that you d...

Страница 23: ...70 380 F 188 193 C If the shortening is too hot the donuts will fry too quickly on the outside and will lose volume The donuts may also become dense inside If the shortening is too cold the donuts wil...

Страница 24: ...x3 x3 x3 Total B 225 71 7 240 80 1 Total B 225 71 7 240 80 1 Total A 142 43 3 142 43 3 Desired water temp for cake donuts 83 F 28 4 C 98 36 8 Figure from above 98 36 8 Temperature increase during mix...

Страница 25: ...ark II Mark II GP Mark V Mark V GP Technical Supplement Belshaw Adamatic Bakery Group 814 44th Street Northwest Suite 103 Auburn WA 98001 USA Phone 206 322 5474 E mail service belshaw com www belshaw...

Страница 26: ...Initial Cleaning 5 Assembling the Fryer 5 Assembling the Depositor 7 Adjusting the Hopper 8 Leveling and Securing the Fryer 9 Moving the Fryer 9 3 Maintenance 10 Lubricating 10 Taking Care of the Plu...

Страница 27: ...ice persons may find helpful Detailed maintenance procedures Detailed troubleshooting guides Parts lists and assembly drawings Instructions for changing parameters of the electronic temperature contro...

Страница 28: ...t Robot Mark II Mark V TS 2 Installation The photos below show the major visible components of a Donut Robot Mark II The Donut Robot Mark V is 50 longer All components apply to Mark II and Mark V both...

Страница 29: ...never allow water steam cleaning solution or other liquid to enter the cutter head or fryer heater head compartments WARNING Never let water and hot shortening come in contact Moisture causes hot sho...

Страница 30: ...ing column into the swing column mounting bracket Make sure the plastic spacer washer is on the swing column between the set collar and the swing column mounting bracket See Figure 1 3 8 Connect the s...

Страница 31: ...s a Pull the plunger connecting rod up and out of the way b Put the narrow part of the plunger s center rod through the slot in the center of the hopper arch c Lower the plunger until the wider part a...

Страница 32: ...t collar on the swing column c Raise or lower the swing column as needed d Tighten the setscrew See Figure 1 8 Figure 1 8 Adjusting the Height of the Hopper 2 As the hopper swings back and forth over...

Страница 33: ...t touch hot shortening It can cause serious burns 3 Remove and set aside the plunger the hopper and the cutter head in that order 4 Disconnect the swing connecting rod 5 Remove the shortening from the...

Страница 34: ...ach day apply food grade lubricating oil to the plunger connecting rod The oil should penetrate the ball lock and the spring socket See Figure 2 1 Figure 2 1 Lubricating the Connecting Rod Weekly 1 Ap...

Страница 35: ...Hopper and Cylinder The plunger hopper and cylinder of your Donut Robot are precision instruments If you take good care of them they will perform well for years Follow these guidelines Clean these par...

Страница 36: ...ed in this section or you may try the remedies suggested here and find that they do not solve the problem If this happens call your dealer or another qualified technician Also call your dealer if you...

Страница 37: ...id being burned turn off the machine and allow the shortening to cool Replace the bad shortening with fresh shortening THE DONUTS ARE SHAPED IMPERFECTLY Possible Causes What To Do The shortening level...

Страница 38: ...OOKED Possible Causes What To Do The shortening is too hot Decrease the temperature setting The temperature setting should never exceed 375 F 191 C The conveyor is moving too slowly Increase the speed...

Страница 39: ...rnish Clean to remove the cooked on varnish The fryer is not level Level the fryer THE DEPOSITOR OPERATES CONTINUOUSLY Possible Causes What To Do WARNING To avoid being burned electrocuted or otherwis...

Страница 40: ...auses What To Do The input voltage is incorrect Supply the correct power as specified on the data plate Sediment has accumulated around the thermostat bulb WARNING To avoid being burned or otherwise i...

Страница 41: ...interfering with the conveyor Reposition the drop plate Something is interfering with the free movement of the turner cam and cam weight Remove the obstruction The heating element is bent and is inter...

Страница 42: ...is defective Repair or replace the motor THE DEPOSITOR CUTS DOUBLE WHEN YOU HAVE SELECTED ONE CUT PER POCKET Possible Causes What To Do WARNING To avoid being burned electrocuted or otherwise injured...

Страница 43: ...rd is broken Repair or replace the depositor power cord The depositor motor is defective Replace the depositor motor One of the microswitches is defective There are three microswitches in the conveyor...

Страница 44: ...bad Rewire the connections to the transformer THE ELEMENT WILL NOT HEAT BUT THE CONVEYOR RUNS Possible Causes What To Do The high temperature limit control switch has been tripped Push the red reset b...

Страница 45: ...power source There is a short circuit Find it and repair it First see The circuit breaker has been tripped above The wiring harness in the conveyor drive assembly is not connected Check the connectio...

Страница 46: ...POWER IS ON OR WHEN THE PRIME SWITCH IS PRESSED AND THE PILOT LIGHT DOES NOT COME ON Possible Causes What To Do The power cord is not connected Plug in the power cord The circuit breaker for the gear...

Страница 47: ...is broken or poorly connected Repair the cord and or make the proper connection The microswitch in the power head is defective Replace the microswitch The microswitch in the Donut Robot s signal circ...

Страница 48: ...replace the brake The cam in the power head is loose Tighten the cam set screw The microswitch in the power head is defective Replace the microswitch The microswitch in the Donut Robot s signal circu...

Страница 49: ...74 Fax 206 322 5425 Donut Robot Mark II TS MN 1013EN 25 5 Temperature Controller Changing Parameters on the Electronic Temperature Controller To change parameters on the temperature controller see the...

Страница 50: ...or more than 3 seconds 2 Press the M key to move to the next parameter 3 Press the U or D to change the parameter oapt and icpt from 2 to 0 4 Press the O M keys for more than 1 second to return to ope...

Страница 51: ...U or D to change the parameter 4 Press the O key for more than 1 second return to operator screen Initial level parameters Input Type 5 8 in t 8 Thermocouple J 20 0 to 400 0 C or 0 0 to 750 0 F 8 Tem...

Страница 52: ...ator screen To set the controller back to factory default settings Must be unlocked see page 1 1 Press the O key for more than 1 second to adjust intial parameters 2 Press the M key until you get to p...

Страница 53: ...mmediately below RECORD YOUR ITEM NUMBER BELOW MARK FOR YOUR FRYER ITEM NUMBER MODEL PLUNGER VOLTS HERTZ PHASE 22650 DONUT ROBOT MARK V PLAIN 208 240V 60 hz 1 22651 DONUT ROBOT MARK V NO 208 240V 60 h...

Страница 54: ...aw Adamatic Bakery Group Auburn WA 98001 USA All Rights Reserved DIAGRAM MKV 1001 3 75 USE THIS DIAGRAM ONLY FOR MODEL Mark V Mark V GP ALL ITEM NUMBERS MARK V PART DESCRIPTION SHOWS 3 75 MARK V GP PA...

Страница 57: ...DIAGRAMS PAGE 5 2019 Belshaw Adamatic Bakery Group Auburn WA 98001 USA All Rights Reserved DIAGRAM MK 1044TAB USE THIS DIAGRAM ONLY FOR MODEL Mark V Mark V GP ALL ITEM NUMBERS CUTTERHEAD DEPOSITOR...

Страница 59: ...IAGRAMS PAGE 7 2019 Belshaw Adamatic Bakery Group Auburn WA 98001 USA All Rights Reserved DIAGRAM MKVI 1120TAB USE THIS DIAGRAM FOR MODEL Mark V Mark V GP ALL ITEM NUMBERS CONVEYOR DRIVE MOTOR ASSEMBL...

Страница 60: ...roup Auburn WA 98001 USA All Rights Reserved DIAGRAM MKV 1611TAB USE THIS DIAGRAM ONLY FOR MODEL Mark V Mark V GP ITEM NUMBER 22650 22651 22652 22653 TO IDENTIFY MODEL AND ITEM NUMBER SEE DATA TAG ON...

Страница 61: ...RAMS PAGE 9 2019 Belshaw Adamatic Bakery Group Auburn WA 98001 USA All Rights Reserved DIAGRAM MKV 1611TAB USE THIS DIAGRAM ONLY FOR MODEL Mark V Mark V GP ITEM NUMBER 22650 22651 22652 22653 TO IDENT...

Страница 62: ...RAMS PAGE 10 2019 Belshaw Adamatic Bakery Group Auburn WA 98001 USA All Rights Reserved DIAGRAM MKV 1611TAB USE THIS DIAGRAM ONLY FOR MODEL Mark V Mark V GP ITEM NUMBER 22650 22651 22652 22653 TO IDEN...

Страница 63: ...RAMS PAGE 11 2019 Belshaw Adamatic Bakery Group Auburn WA 98001 USA All Rights Reserved DIAGRAM MKV 1611TAB USE THIS DIAGRAM ONLY FOR MODEL Mark V Mark V GP ITEM NUMBER 22650 22651 22652 22653 TO IDEN...

Страница 64: ...rn WA 98001 USA All Rights Reserved DIAGRAM MKV 1631TAB USE THIS DIAGRAM ONLY FOR MODEL Mark V Mark V GP ITEM NUMBER 22657 22657 1 22658 22658 1 22659 22659 1 TO IDENTIFY MODEL AND ITEM NUMBER SEE DAT...

Страница 65: ...LIST DIAGRAMS PAGE 13 2019 Belshaw Adamatic Bakery Group Auburn WA 98001 USA All Rights Reserved DIAGRAM MKV 1631TAB USE THIS DIAGRAM ONLY FOR MODEL Mark V Mark V GP ITEM NUMBER 22657 22657 1 22658 22...

Страница 66: ...E 14 2019 Belshaw Adamatic Bakery Group Auburn WA 98001 USA All Rights Reserved DIAGRAM MKV 1631TAB USE THIS DIAGRAM ONLY FOR MODEL Mark V Mark V GP ITEM NUMBER 22657 22657 1 22658 22658 1 22659 22659...

Страница 67: ...E 15 2019 Belshaw Adamatic Bakery Group Auburn WA 98001 USA All Rights Reserved DIAGRAM MKV 1631TAB USE THIS DIAGRAM ONLY FOR MODEL Mark V Mark V GP ITEM NUMBER 22657 22657 1 22658 22658 1 22659 22659...

Страница 69: ...8 36 2 37 7 DIAGRAMS PAGE 17 2019 Belshaw Adamatic Bakery Group Auburn WA 98001 USA All Rights Reserved DIAGRAM MK 1731_R0_CV USE THIS DIAGRAM ONLY FOR MODEL Mark V Mark V GP ITEM NUMBERS 22650 22652...

Страница 71: ...1 DIAGRAMS PAGE 19 2019 Belshaw Adamatic Bakery Group Auburn WA 98001 USA All Rights Reserved DIAGRAM MK 1736_R0_CV USE THIS DIAGRAM ONLY FOR MODEL Mark V Mark V GP ITEM NUMBER 22657 22657 1 22658 22...

Страница 72: ...aw Adamatic Bakery Group Auburn WA 98001 USA All Rights Reserved DIAGRAM MKCD 4000 USE THIS DIAGRAM ONLY FOR MODEL Mark V Mark V GP ALL ITEM NUMBERS TO IDENTIFY MODEL AND ITEM NUMBER SEE DATA TAG ON C...

Страница 73: ...Adamatic Bakery Group Auburn WA 98001 USA All Rights Reserved DIAGRAM MKCD 4000 USE THIS DIAGRAM ONLY FOR MODEL Mark V Mark V GP ALL ITEM NUMBERS TO IDENTIFY MODEL AND ITEM NUMBER SEE DATA TAG ON CONT...

Страница 74: ...X1 9 16 1 13 16 HOPPER For Plain or Star Plunger 1 13 16 diameter 46mm Part MK 1025X1 13 16 limited availability DOUBLE MINI HOPPER For Double Mini Plunger 1 diameter 25 4mm Part MK 1024X1 MINI DONUT...

Страница 75: ...haw Adamatic Bakery Group hereby disclaims any liability for these actions and shall not be liable for defects in or for any damages or loss to any property which is attributable to such actions Under...

Страница 76: ...photographs that clearly show the damage Damage to Products If you find any damaged Product inside the shipment photograph the damage both inside and outside of the package Do not throw the packaging...

Страница 77: ...P 814 44th Street NW Suite 103 Auburn WA 98001 USA 1 800 578 2547 USA Canada 1 253 886 5340 Worldwide service belshaw com The 1 Source for Donut and Bakery Equipment www belshaw com The Spirit of Exce...

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