Belshaw Brothers 0226CHS Скачать руководство пользователя

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Belshaw Adamatic Bakery Group

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[email protected]

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Phone 206-322-5474

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800-578-2547

Donut Depositor Type B OM

MN-1528EN

BALL PLUNGER – BALLS STICK TOGETHER

Possible Causes

What To Do

Machine set too high allowing balls to

swing.

Set machine so end of plunger is just

touching the shortening when the balls are

extruded.

BALL PLUNGER – BALLS ARE NOT SAME SIZE

Possible Causes

What To Do

One or more holes plugged with lump of

dough.

Remove plunger and clean cup out.

STICK PLUNGER – STICKS BEND AND ARE POORLY SHAPED

Possible Causes

What To Do

Trying to cut too long a stick.

1a. Shorten up by setting dial adjustment to

smaller size. 4-5” would be maximum

controllable length.
1b. Set machine height so extrusion takes

place just at the surface of the shortening.

KRINKLE PLUNGER – LOWER PISTON AND FORMER WILL NOT

COME OFF

Possible Causes

What To Do

Piston and former stuck and/or corroded to

center rod.

Soak in light food grade oil for 24 hours.

Tap lightly with a soft hammer to loosen.

KRINKLE PLUNGER – IRREGULAR PRODUCT

Possible Causes

What To Do

Former flutes plugged.

Disassemble and clean. Reassemble.

Содержание 0226CHS

Страница 1: ...above SUPPORT The 1 Source for Donut and Bakery Equipment www belshaw com USA Canada 1 800 BELSHAW International 1 206 322 5474 Email service belshaw com Web www belshaw com SERIAL NUMBER ITEM NUMBER B00010001 0226CHS Type B Cake Donut Depositor 2022 O P E R A T O R S M A N U A L T E C H N I C A L S U P P L E M E N T P A R T S D I A G R A M S ...

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Страница 3: ... 322 5474 Fax 206 322 5425 Type B Donut Cutter OM MN 1527EN 1 Donut Cutter Type B Operator s Manual Belshaw Adamatic Bakery Group 814 44th Street NW Suite 103 Auburn WA 98001 USA Phone 206 322 5474 Fax 206 322 5425 Email service belshaw com www belshaw com ...

Страница 4: ...form the freight carrier The phone number will be on the shipping receipt or label 2 Take photographs of the equipment both inside and outside the box or crate 3 Do not throw away any packaging 4 Report the damage to the distributor or other party from whom you bought the equipment 5 Email your photos to the distributor or other party AND to Belshaw Customer Service at service belshaw com Include ...

Страница 5: ...tents 1 Description 4 2 Operation 5 3 Cleaning 6 4 Maintenance 7 Lubrication 7 Care maintenance and cleaning instructions for plungers cylinders and hoppers 7 5 Donut Making Helps 9 Tips on Making Quality Cake Donuts 9 Calculating Correct Water Temperature 10 Ratios of Plunger Sizes to Donut Weights 10 Temperature Conversion 10 ...

Страница 6: ...s mounted securely Doing so will prevent the machine from tipping over or falling which could cause serious injury When the machine is column mounted on a fryer make sure the fryer is securely fastened to the floor If the fryer is not fastened to the floor the weight of the cutter could cause the fryer to tip over resulting in serious burns other injury or death To avoid damaging the machine never...

Страница 7: ...r on the column or wall mount bushing After putting dough into an empty hopper any air trapped in the cylinder should be expelled To do this hold the dough bowl under the cutter and turn the donut cutter crank until it has dropped two or three donuts into the bowl this dough can then be replaced in the hopper After this initial priming dough can be added without repriming as long as the hopper has...

Страница 8: ...opper cylinder WARNING Keep your hand under the cylinder flange at the bottom of the hopper to keep the plunger from falling through 2 Loosen wing nut at crown bearing and remove crown bearing 3 Loosen wing nut at lower clamp hinge 4 Open hinge and pull hopper and plunger forward The cylinder can be removed from the hopper If they do not separate readily run hot water on the hopper and cold water ...

Страница 9: ...d be covered with a thin film of cooking oil This provides protection and lubrication for the plungers and cylinders Care maintenance and cleaning instructions for plungers cylinders and hoppers The plungers cylinders and hoppers of your donut machine are precision instruments built from alloy steels and aluminum They should be handled with care to insure continued satisfactory performance When cl...

Страница 10: ...machines For all other machines a temperature of 140 160 F 60 71 C must be used Use clean hot water 170 190 F 77 88 C during rinsing cycle Avoid contamination of the rinsing water with the detergent Dry completely Dip plungers and cylinders in mineral oil or liquid shortening to prevent rust and sticking CAUTION NEVER IMMERSE MAIN CUTTER FRAME ASSEMBLIES CAMS BEARINGS ROLLERS OR ELECTRICAL COMPONE...

Страница 11: ...370 380 F 188 193 C If the shortening is too hot the donuts will fry too quickly on the outside and will lose volume The donuts may also become dense inside If the shortening is too cold the donuts will spread too rapidly will form large rings will tend to crack open will be too light in appearance and will absorb too much shortening Maintain the proper shortening level We recommend a distance of ...

Страница 12: ...ure from above 98 36 8 Temperature increase during mixing average 30 F 17 C 30 17 Desired water temperature for yeast raised donuts 68 F 19 8 C Ratios of Plunger Sizes to Donut Weights The weights given are for donuts without icings or other toppings They are provided for reference only as weights vary according to the density of the batter Plunger Size Donut Weight per Dozen 1 5 8 oz 142 227 g 1 ...

Страница 13: ...6 322 5474 800 578 2547 Donut Depositor Type B OM MN 1528EN 1 Donut Cutter Type B Technical Supplement Belshaw Adamatic Bakery Group 814 44th Street NW Suite 103 Auburn WA 98001 USA Phone 206 322 5474 Fax 206 322 5425 Email service belshaw com www belshaw com ...

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Страница 15: ...on 6 Wall Mount 6 Column Mount 7 A Column Mounting on Belshaw Electric Fryer 7 B Column Mounting on Belshaw Gas Fryer 7 C Column Mounting on non Belshaw Fryer without Adapter Kit 8 3 Maintenance 9 Lubrication 9 4 Troubleshooting 10 FACTORY PARTS AND REPAIR SERVICE 10 5 Plunger Mounting Info 16 0400 HEIGHT ADJUSTMENT KIT 18 INSTALLATION INSTRUCTIONS 18 6 Parts Info 20 ...

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Страница 17: ...mounted securely Doing so will prevent the machine from tipping over or falling which could cause serious injury When the machine is column mounted on a fryer make sure the fryer is securely fastened to the floor If the fryer is not fastened to the floor the weight of the cutter could cause the fryer to tip over resulting in serious burns other injury or death To avoid damaging the machine never u...

Страница 18: ...k the height of the kettle top on the wall support 3 Find the point in the center of the wall support and 15 above the kettle height Drill a diameter hole at this point and attach the wall plate to the wall support with a 5 16 x 1 lag screw through the top hole in the wall plate 4 Check to see that the wall plate is vertical use a level if available Then secure the wall plate with the five remaini...

Страница 19: ...tive bolts and reinstalling the nuts and washers from Step 3 With the column resting on the floor tighten the 5 16 18 X 1 square head set screws in the mounting brackets 5 Slide the set collar onto the column 6 Slide the straight arm section onto the column Connect the pivot arm to the straight arm with the arm pin See Figure 2 7 The cutter frame can now be mounted on the pin at the end of the piv...

Страница 20: ...tability locate the two column mounting brackets as far apart as possible 5 Use the holes in the mounting brackets as guides for drilling 5 16 holes in the fryer cabinet Secure the mounting brackets and assembled column to the fryer cabinet with 5 16 bolts flat washers lock washers and nuts 6 With the column resting on the floor tighten square head set screws in the mounting brackets 7 Slide the s...

Страница 21: ...k grease cam tracks with food grade grease Turn cutter manually to spread trip arms Using a wide paint brush apply grease to cam track through opening between trip arms CROWN BEARING Before starting and after every two hours of operation apply several drops of edible grade mineral oil onto the center rod directly above the crown bearing PLUNGERS CYLINDERS The plungers and cylinders of your donut c...

Страница 22: ...the following information with your order 1 Model name and number of your machine 2 Serial number of your machine 3 Voltage phase and hertz if applicable 4 Part number part name description size if applicable etc 5 Quantity desired Factory Rebuild Service If your machine becomes badly worn or seriously out of adjustment we have a complete rebuild and repair service Call the service department for ...

Страница 23: ...quired Damaged cylinder liner lip Replace cylinder liner Cutter not level Adjust mounting system Worn plunger pistons Replace Worn cylinder liner Replace UNUSUAL NOISES CLICKING OR BANGING Possible Causes What To Do Machine frame out of alignment Send to factory Plunger bent Repair or replace Trip arm bent Adjust trip arm spacing See SB 17 in Appendix Upper and lower pistons straddling cylinder Ad...

Страница 24: ...n hopper upside down and push hopper into tank or tub of water until joint of hopper and cylinder are submerged Leakage will show as bubbles Worn cams Replace Worn roller pin in trip arms Replace Worn cam rollers Replace Center rod lock pins on plunger sheared off Repair or replace RINGING OUT DIAMETER OF DONUT AND DONUT HOLE BECOME TOO LARGE Possible Causes What To Do Donut is turning after drop ...

Страница 25: ... CRULLER PLUNGER STICKING OR JAMMING Possible Causes What To Do Former assembly 7B 1002 stuck or corroded to center rod 7B 1004 Unscrew lower piston 7B 0003 Former should slide off If piston and or former are stuck soak them 24 hours in light food grade oil Tap with soft hammer to loosen and then disassemble for cleaning FRENCH CRULLER PLUNGER BINDING IN CYLINDER Possible Causes What To Do Former ...

Страница 26: ...b Cylinder tip not clean 5c Cylinder tip damaged 5a Thin mix down with warm water or warm milk 5b Wash tip and oil lightly 5c Replace cylinder FRENCH CRULLER PLUNGER FRENCH CRULLERS WILL NOT HOLD SHAPE Possible Causes What To Do 6a Improper temperature or improper mixing 6b Improper fry time and temperature 6a Check proper temperature and mixing time 6b Check for proper fry time and temperature FR...

Страница 27: ...nd clean cup out STICK PLUNGER STICKS BEND AND ARE POORLY SHAPED Possible Causes What To Do Trying to cut too long a stick 1a Shorten up by setting dial adjustment to smaller size 4 5 would be maximum controllable length 1b Set machine height so extrusion takes place just at the surface of the shortening KRINKLE PLUNGER LOWER PISTON AND FORMER WILL NOT COME OFF Possible Causes What To Do Piston an...

Страница 28: ...Belshaw Adamatic Bakery Group www belshaw com Phone 206 322 5474 Fax 206 322 5425 16 MN 1528EN Type B Donut Cutter 5 Plunger Mounting Info ...

Страница 29: ...ower trip arm is at its lowest position 3 Check dimension A see illustration If necessary bend the lower trip arm to attain this dimension 11 063 4 Turn the cutter until the upper trip arm is at its lowest position 5 Check dimension B see illustration If necessary bend the upper trip arm to attain this dimension 12 53 6 Turn the cutter until the dial pointer is pointing straight down Check dimensi...

Страница 30: ...onents arm brackets and 0121 set collar together as shown in the above drawing 2 With the cutter mounted in place on the pivot arm bracket adjust the 0121 set collar to position cutter at the proper height A The guard flange of the hopper base when mounted on the machine should just clear the rim of the fryer B The bottom of the cutter should be 1 to 1 from the surface of the shortening 3 Raise th...

Страница 31: ...Belshaw Adamatic Bakery Group service belshaw com Phone 206 322 5474 800 578 2547 Donut Depositor Type B OM MN 1528EN 19 ...

Страница 32: ...y Group www belshaw com Phone 206 322 5474 Fax 206 322 5425 20 MN 1528EN Type B Donut Cutter TS 6 Parts Info Drawings and Parts Lists in this section are for reference only See the Parts List Drawing Insert for part numbers ...

Страница 33: ... BOM Only Sub Assemblies 0226CHS B LB W O X without plgr cyl hpr 0324B Type B Frame Assembly OPTIONAL MOUNTING KITS Wall Mount 0406 Wall Mt Brkt Kit See Technical Supplement Page 18 Column Mount 0405 B Column Mounting Kit See Technical Supplement Page 18 Belshaw Bros Inc www belshaw com Phone 206 322 5474 Fax 206 322 5425 8 10 11 B Cake Donut Cutters ...

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Страница 37: ...id and relay coils b lamps c O rings d belts and e impellers This Limited Warranty also excludes the cost of labor for removing and replacing Products subject to a warranty claim other than the labor incurred directly by the Manufacturer when in Belshaw Adamatic Bakery Group s opinion a repair of the Product by the Manufacturer is justified Warranty Claims In case of warranty claims relating to yo...

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