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EN / Bellmarine AC- liquid cooled e-propulsion systems  

 

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6  MAINTENANCE AND SERVICE 

 

6.1 

PREVENTIVE MAINTENANCE 

Check your whole system regularly on the following points: 

 

Check the bilge and motor compartment for unwanted 
moisture, water and oil. 

 

Check the operation of the automatic bilge pump. 

 

Check the system for irregularities, such as abnormal 
noise, vibration and wear. 

 

Check the tubes of the cooling system for damage 
and leakage. 

 

Check the filter for pollution. 

 
Keep the system always connected (even in winter 
storage) to the shore connection. This will keep the 
batteries in 100% condition and prevents self-discharging 
of batteries. 
 
If the system is not going to be used for a long time and a 
permanent shore connection is not available, charge the 
batteries for 100% and remove the fuse. 
 

6.2 

MAINTENANCE 

The Bellmarine liquid cooled e-propulsion systems 
basically don’t need maintenance. However, you should 
be alert for moisture and salt, which can permanently 
damage your system. 
 
The body of the motor and motor controller can be cleaned 
with a dry or slightly damp cloth. Never use water or a 
solvent to clean the motor or motor controller. 
 
Always contact your dealer if you notice strange noises, 
vibrations or non-traceable error messages on the display. 
 
Have your whole system checked by a qualified installer 
every two years. This will help keeping your system in 
optimal condition. 
 
 
A Bell Marine Outboard propulsion system is by delivery 
Not filled with oil. It should be filled with: 80W90 oil (see 
Figure 6-2) it should be filled with oil till the whole oil sight 
glass is covered with oil(from the inside) 

 

 

  

Figure 6-1 bottle 80W-90 oil 

 

The bottles of 80W90 oil Eurol have a nozzle that the filling 
of the reservoir oil makes it very easy. 

 

Figure 6-2: outboard hub 

  

6.3 

WINTERSTORAGE 

The Bellmarine Liquid Cooled  e-propulsion systems with 
an open (fresh water cooling system) must be protected in 
case freezing! 
Temperatures below zero can damage the motor or 
controller. 
To protect the system it is necessary to fill the system in 
winter time with cooling liquid! 
 

How to protect: 

Close the water inlet valve, open the fresh water Filter unit, 
switch on the e-propulsion system. 
Disconnect  the 2 pole temperature sensor on the motor 
and the pump will start. 
Put the winter cooling fluid into the freshwater filter and 
make sure the complete system (motor and controller) will 
be filled with this. 
Switch of the system, reconnect the temp sensor 
connection on the motor and close the fresh water 
filter again. 

 

 

 
Don’t forget in spring time before using the system 
again to open the water inlet valve ! 
 

Содержание OutboardMaster pro

Страница 1: ...96 VOLT LIQUID COOLED A SYNCHRONOUS IP66 ELECTRIC BOAT PROPULSION SYSTEMS IDTechnology BV Bellmarine Meridiaan 29 NL 2801DA Gouda The Netherlands Tel 31 85 4868530 e mail info bellmarine nl www Bellma...

Страница 2: ...8 3 2 3 DISPLAY JOYSTICK AND SWITCH 8 3 2 4 MAIN SWITCH AND MAIN FUSE 8 4 OPERATION 9 4 1 SWITCHING ON AND OFF 9 4 2 POWER BOOST 9 4 3 USE OF THE DISPLAY E2 E4 E7 9 4 3 1 DISPLAY BUTTONS 10 4 3 2 DIS...

Страница 3: ...INTERSTORAGE 19 7 TROUBLE SHOOTING 20 8 TECHNICAL INFORMATION 21 8 1 TECHNICAL SPECIFICATION 21 8 2 DIMENSIONS 22 8 2 1 DISPLAY E4 22 8 2 2 DISPLAY E2 22 8 2 3 DISPLAY E7 23 8 2 4 BELLCONTROL CASUAL C...

Страница 4: ...gy guarantees that this unit has been built according to the legally applicable standards and specifications Should work take place which is not in accordance with the guidelines instructions and spec...

Страница 5: ...work with the controller when the drive is switched off It is important to switch off the power supply of the electric drive with the main switch Remove the key and keep it with you so that nobody el...

Страница 6: ...sk of dropping a metal tool onto a battery It might spark or short circuit the battery or other electrical part and it may cause an explosion Remove personal metal items such as rings bracelets neckla...

Страница 7: ...op cool unit Forced air cooled including integrated pump and 5 meter water hose 15 mm Option LCD Display E2 E4 or E7 Incl Connection cable set display joystick contact key cooling pump and battery pow...

Страница 8: ...perating instruments the display the joystick and the motor switch The joystick is not included in the system and needs to be ordered separately Various versions are available see chapter 9 3 2 2 Main...

Страница 9: ...rning the key counterclockwise to the off position 4 2 POWER BOOST Moving the Joystick Throttle from neutral to Forward or Backwards the system will apply an extra 10 power to the motor for 8 seconds...

Страница 10: ...em The alarm number is shown in the display The display will show a large text block in the upper section with the error code displayed See chapter 7 for a description of the error codes 4 3 4 Persona...

Страница 11: ...h the system Off and On by using the motor switch 4 6 DEPARTURE Before departure always check the system in Drive mode for correct functioning Follow these steps 1 Disconnect the shore connection 2 Ch...

Страница 12: ...icient space between the propeller and the rudder It is an advantage that the rudder is drop shaped en is not made out of a flat plate This drop shaped design is also called a NACA profile 5 2 COMPONE...

Страница 13: ...ontroller can be mounted in place Figure 5 3 Motor controller mounting The motor controller must be mounted by using four bolts as shown in figure5 3 Refer to chapter 8 for the controller dimensions 5...

Страница 14: ...pluggable wiring and connectors 2 x mainstream and connectors for connection to the motor controller Steering and control cable type dependent display options including pre assembled connectors for di...

Страница 15: ...led e propulsion systems 15 Figure 5 5 Connection diagram depicted motor controller the AC 34 but other models have the same connection AC 36 and 38 The battery is not part of the standard delivery of...

Страница 16: ...and 38 CAUTION Motor cables must not be as short as possible to avoid EMC Connections must be preserved with acid free Vaseline To connect the motor cables and motor sensor cable follow these steps T...

Страница 17: ...rk on the motor controller The main switch must be mounted at an accessible location between the fuse and the motor controller so that the system can be disconnected from the battery in case of an eme...

Страница 18: ...the Bellmarine Outboard propulsion systems are optimal for most installations For some applications however it is desirable to change these settings Therefore several adjustments can be made If your t...

Страница 19: ...ses vibrations or non traceable error messages on the display Have your whole system checked by a qualified installer every two years This will help keeping your system in optimal condition A Bell Mar...

Страница 20: ...st common errors Code Error Solution 16 Controller overheated 95 C Let motor controller cool down and check the cooling of the housing 22 Controller too hot 85 C Power to motor is automatically reduce...

Страница 21: ...m encoder frequency 10 kHz Output frequency 15 kHz 0 300 Hz Motor Motor type N30 N50 N50 N60 Sensor Asynchroon liquid cooled Encoder pulses per rotation Hall sensor elektronisch digitaal Communication...

Страница 22: ...er 0 7 kg 0 7 kg 0 7 kg 0 7 kg Maximum motor regeneration speed 41 6 kg 69 8 kg 74 kg 91 kg Optional cavitation plate 4 0 kg 8 2 DIMENSIONS 8 2 1 Display E4 Figure 8 1 dimensions display E4 in mm 8 2...

Страница 23: ...EN Bellmarine AC liquid cooled e propulsion systems 23 8 2 3 Display E7 Figure 8 1 2 dimensions display E7 in mm...

Страница 24: ...24 May 2016 Outboard EN 8 2 4 Bellcontrol casual C 01...

Страница 25: ...EN Bellmarine AC liquid cooled e propulsion systems 25 8 2 5 Joystick stand...

Страница 26: ...26 May 2016 Outboard EN Motor controller Figure 8 2 dimensions AC 34 36 38 motor controller in mm...

Страница 27: ...EN Bellmarine AC liquid cooled e propulsion systems 27 Asynchroon engine Figure 8 3 dimensions N 30 2 5 4 2 liquid cooled engine in mm Figure 8 4 Dimensions N50 6 0 10 kW engine in mm...

Страница 28: ...Casual single version side mount 100423 ControlMaster Sport single version side mount 100424 ControlMaster Sport T single version top mount 100542 ControlMaster Sport TD double version top mount 10079...

Страница 29: ...d EMC Emission standard for industrial environments EN 61000 6 4 2007 EMC Immunity standard for industrial environments EN 61000 6 2 2005 General Safety Information Technology Equipment EN 60950 1 200...

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