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May 2016 / Bellmarine-AC / EN  

5.8.1  Motor controller connections 

 

 

Figure 5-6: Motor controller (the shown motor controller is 
the AC-34 but same connections exist on the other motor 
controllers AC-36 and 38) 

 
gives an overview of the connections on the motor 
controller. 
The connections include: 
1. 

– Pole for battery 

2.  + Pole for battery (incl. main switch and fuse) 
3.  Fuse holder - Fuse   = Slow 3 A (Contact key) 
4.  Fuse Holder 

– Fuse = Slow 8 A (Pump) 

5.  Connection for computer 
6.  12 pin connector for display, joystick and ignition 
7.  Motor sensor cable + Temp sensor 
8.  Cooling Pump power cable 
9. 

U

 wire hole from the motor 

10. 

V

 wire hole from the motor 

11. 

W

 wire hole from the motor 

12.  Service power out:  + 13,8 Volt 250 Watt 
13.  Service power out:  -  13,8 Volt 250 Watt 
14.  Cooling inlet 
15.  Cooling outlet 

5.8.2  Connection of motor cables 

 

Figure 5-8: Motor controller (the shown motor controller is 
the AC-34 but same connections exist on the other motor 
controllers AC-36 and 38) 

 

 

CAUTION! 

Motor cables must not be as short as 
possible to avoid  EMC! 
Connections must be preserved with acid-
free Vaseline. 

 
To connect the motor cables and motor sensor cable, 
follow these steps: 
The motor cables are already fixed to the motor. 
 
1.  Remove the metal cover from the motor controller by 

removing the screws marked [x], [y] and [z] in Figure , 
on both sides of the controller. 

2.  Pull the three cables through the corresponding holes 

at the front of the controller. Make sure that the U, V 
and W cables are placed in the correct location. 

3.  Connect the three motor cables labeled [U, V, W] onto 

the correspondingly marked connections on the motor 
controller (see Figure 5-8). Install the cables using the 
supplied M8 bolts and tighten them with 9.6 ± 0.9 Nm. 
Use a torque wrench. 

4.  Close the cover carefully and tighten the screws. 
 
The motor sensor cable is already connected to the motor 
controller. 
5.  Connect the motor direction 

(4P)

 and temp sensor 

(2P)

 cable from the motor controller to the motor with 

the preassembled cable with 2 x IP 66 connector 

6.  After you close the bipolar separate cable to the heat 

pump. 

View bottomside:  motor controller 

Содержание OutboardMaster pro

Страница 1: ...96 VOLT LIQUID COOLED A SYNCHRONOUS IP66 ELECTRIC BOAT PROPULSION SYSTEMS IDTechnology BV Bellmarine Meridiaan 29 NL 2801DA Gouda The Netherlands Tel 31 85 4868530 e mail info bellmarine nl www Bellma...

Страница 2: ...8 3 2 3 DISPLAY JOYSTICK AND SWITCH 8 3 2 4 MAIN SWITCH AND MAIN FUSE 8 4 OPERATION 9 4 1 SWITCHING ON AND OFF 9 4 2 POWER BOOST 9 4 3 USE OF THE DISPLAY E2 E4 E7 9 4 3 1 DISPLAY BUTTONS 10 4 3 2 DIS...

Страница 3: ...INTERSTORAGE 19 7 TROUBLE SHOOTING 20 8 TECHNICAL INFORMATION 21 8 1 TECHNICAL SPECIFICATION 21 8 2 DIMENSIONS 22 8 2 1 DISPLAY E4 22 8 2 2 DISPLAY E2 22 8 2 3 DISPLAY E7 23 8 2 4 BELLCONTROL CASUAL C...

Страница 4: ...gy guarantees that this unit has been built according to the legally applicable standards and specifications Should work take place which is not in accordance with the guidelines instructions and spec...

Страница 5: ...work with the controller when the drive is switched off It is important to switch off the power supply of the electric drive with the main switch Remove the key and keep it with you so that nobody el...

Страница 6: ...sk of dropping a metal tool onto a battery It might spark or short circuit the battery or other electrical part and it may cause an explosion Remove personal metal items such as rings bracelets neckla...

Страница 7: ...op cool unit Forced air cooled including integrated pump and 5 meter water hose 15 mm Option LCD Display E2 E4 or E7 Incl Connection cable set display joystick contact key cooling pump and battery pow...

Страница 8: ...perating instruments the display the joystick and the motor switch The joystick is not included in the system and needs to be ordered separately Various versions are available see chapter 9 3 2 2 Main...

Страница 9: ...rning the key counterclockwise to the off position 4 2 POWER BOOST Moving the Joystick Throttle from neutral to Forward or Backwards the system will apply an extra 10 power to the motor for 8 seconds...

Страница 10: ...em The alarm number is shown in the display The display will show a large text block in the upper section with the error code displayed See chapter 7 for a description of the error codes 4 3 4 Persona...

Страница 11: ...h the system Off and On by using the motor switch 4 6 DEPARTURE Before departure always check the system in Drive mode for correct functioning Follow these steps 1 Disconnect the shore connection 2 Ch...

Страница 12: ...icient space between the propeller and the rudder It is an advantage that the rudder is drop shaped en is not made out of a flat plate This drop shaped design is also called a NACA profile 5 2 COMPONE...

Страница 13: ...ontroller can be mounted in place Figure 5 3 Motor controller mounting The motor controller must be mounted by using four bolts as shown in figure5 3 Refer to chapter 8 for the controller dimensions 5...

Страница 14: ...pluggable wiring and connectors 2 x mainstream and connectors for connection to the motor controller Steering and control cable type dependent display options including pre assembled connectors for di...

Страница 15: ...led e propulsion systems 15 Figure 5 5 Connection diagram depicted motor controller the AC 34 but other models have the same connection AC 36 and 38 The battery is not part of the standard delivery of...

Страница 16: ...and 38 CAUTION Motor cables must not be as short as possible to avoid EMC Connections must be preserved with acid free Vaseline To connect the motor cables and motor sensor cable follow these steps T...

Страница 17: ...rk on the motor controller The main switch must be mounted at an accessible location between the fuse and the motor controller so that the system can be disconnected from the battery in case of an eme...

Страница 18: ...the Bellmarine Outboard propulsion systems are optimal for most installations For some applications however it is desirable to change these settings Therefore several adjustments can be made If your t...

Страница 19: ...ses vibrations or non traceable error messages on the display Have your whole system checked by a qualified installer every two years This will help keeping your system in optimal condition A Bell Mar...

Страница 20: ...st common errors Code Error Solution 16 Controller overheated 95 C Let motor controller cool down and check the cooling of the housing 22 Controller too hot 85 C Power to motor is automatically reduce...

Страница 21: ...m encoder frequency 10 kHz Output frequency 15 kHz 0 300 Hz Motor Motor type N30 N50 N50 N60 Sensor Asynchroon liquid cooled Encoder pulses per rotation Hall sensor elektronisch digitaal Communication...

Страница 22: ...er 0 7 kg 0 7 kg 0 7 kg 0 7 kg Maximum motor regeneration speed 41 6 kg 69 8 kg 74 kg 91 kg Optional cavitation plate 4 0 kg 8 2 DIMENSIONS 8 2 1 Display E4 Figure 8 1 dimensions display E4 in mm 8 2...

Страница 23: ...EN Bellmarine AC liquid cooled e propulsion systems 23 8 2 3 Display E7 Figure 8 1 2 dimensions display E7 in mm...

Страница 24: ...24 May 2016 Outboard EN 8 2 4 Bellcontrol casual C 01...

Страница 25: ...EN Bellmarine AC liquid cooled e propulsion systems 25 8 2 5 Joystick stand...

Страница 26: ...26 May 2016 Outboard EN Motor controller Figure 8 2 dimensions AC 34 36 38 motor controller in mm...

Страница 27: ...EN Bellmarine AC liquid cooled e propulsion systems 27 Asynchroon engine Figure 8 3 dimensions N 30 2 5 4 2 liquid cooled engine in mm Figure 8 4 Dimensions N50 6 0 10 kW engine in mm...

Страница 28: ...Casual single version side mount 100423 ControlMaster Sport single version side mount 100424 ControlMaster Sport T single version top mount 100542 ControlMaster Sport TD double version top mount 10079...

Страница 29: ...d EMC Emission standard for industrial environments EN 61000 6 4 2007 EMC Immunity standard for industrial environments EN 61000 6 2 2005 General Safety Information Technology Equipment EN 60950 1 200...

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