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2016-07-27

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Fitting and removing flange | Start Line MT 601 D | 29

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5. Fitting and removing flange

5.1

Fitting flange

1.

Actuate pedal.



Flange shaft blocked.

2.

Screw lead screw into flange shaft.

3.

Install the M14 screw.

Fig. 9:

Installing the lead screw

4.

Use Allen key to tighten until there is no clearance
between lead screw and flange, i.e. until tight.

"

Screw connection established

i

Install until "0" marks on flange shaft and lead screw
are aligned.

5.2

Removing flange

1.

Actuate pedal.



Flange shaft blocked.

2.

Turn wrench anti-clockwise until lead screw and
flange shaft disconnect from one another.

Fig. 10: Removing flange

6. Fitting and removing wheel

WARNING - wheel may slip!

Risk of crushing of fingers and other body
parts when attaching and removing wheel.

¶

Wear protective gloves.

¶

Wear safety shoes

¶

Do not place finger(s) between wheel and
flange shaft.

¶

Heavy wheels should always be handled
by two people.

6.1

Clamping the wheel

6.1.1

Clamping on correct side

i

The usual clamping method is with aligned sides, a
quick and easy operation suitable for normal steel
rims. This method can only be used on steel rims
where distortion is not serious.

1.

Push wheel onto flange shaft with internal face onto
lead screw.

2.

Fit suitable cone (small surface facing inwards).

3.

Press quick-locking nut, then rotate quick locking
nut on the flange shaft.

4.

Release clamping device, then rotate quick locking
nut clockwise.

Fig. 11: Install wheel on correct side

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Содержание Start Line MT 601 D

Страница 1: ...eitung Radauswuchtmaschine en Original instructions Wheel Balancing Machine fr Notice originale Banc d équilibrage de roues es Manual original Máquina de equilibrado de ruedas it Istruzioni originali Equilibratrice per ruote pt Manual original Máquina de balanceamento de rodas ...

Страница 2: ......

Страница 3: ... 31 7 3 Keystroke combination for changing between functions 32 7 4 Balancing programs 32 7 5 Standard program for input of rim data 32 7 6 Input of rim data for ALUS 34 8 Balancing the wheel 34 8 1 Occupied area 34 8 2 Measuring imbalance 35 8 3 Attaching balance weights 35 8 3 1 Standard procedures for clip on weights and adhesive weights 35 8 3 2 ALUS balancing mode 35 8 3 3 Splitting the balan...

Страница 4: ...er useful information 1 2 Multi step operation Instruction consisting of several steps e One step operation Instruction consisting of one step Intermediate result An instruction produces a visible inter mediate result Final result There is a visible final result on com pletion of the instruction 1 2 On the product Observe all warning notices on products and ensure they remain legible Information o...

Страница 5: ... interference radio inter ference so that interference suppression may be necessary In such cases the user may be required to take the appropriate action 3 Product description 3 1 Intended use The MT 601 D is a wheel balancing machine featuring mechanical wheel clamping for the balancing of car light van and motorcycle wheels with a rim diameter of 10 27 and a rim width of 1 20 The MT 601 D is to ...

Страница 6: ...s for attachment of adhesive balance weights 10 Wheel guard R R Protects operator against flying particles e g dirt water R R Starting and stoppin measurement 11 Cover plate Storing reconditioning the weights 3 4 Accessories supplied Name Order number Large flange 0530201001 Small cone 0530201016 Cone 2 0530201037 Cone 3 0530201038 Cone 4 0530201039 Spacer plate large 020601001 Quick action clampi...

Страница 7: ...g strap must be at least the same length and must have enough load bearing capacity at least 100 kg Fig 3 Lifting the wheel balancer Warning of damage or wrong lifting gear Risk of injury if MT 601 D falls Please check hoisting strap before attaching it Secure the hoisting strap Lift the MT 601 D carefully 3 MT 601 D must never be lifted by the flange shaft After lifting set down at prepared insta...

Страница 8: ... and tighten the screw 4 Install support bracket 2 then install the plate as shown in the following Figure Fig 7 Installing the support bracket 4 5 Checking direction of rotation 1 Check whether the MT 601 D is properly connected to the mains 2 Switch on the MT 601 D at the on off switch 3 Close the wheel guard hood Flange shaft rotates If flange shaft does not rotate press button i i If the direc...

Страница 9: ... flange 6 Fitting and removing wheel WARNING wheel may slip Risk of crushing of fingers and other body parts when attaching and removing wheel Wear protective gloves Wear safety shoes Do not place finger s between wheel and flange shaft Heavy wheels should always be handled by two people 6 1 Clamping the wheel 6 1 1 Clamping on correct side i i The usual clamping method is with aligned sides a qui...

Страница 10: ...ing tool and rotate quick locking nut onto lead screw 6 Release clamping device then rotate quick locking nut clockwise Fig 12 Clamping with spacer plate large 6 1 3 Clamping with special flange i i The clamping method is suitable for wheels on which the centre bore diameter is larger than the diameter of the shaft flange 1 Secure the flange to the lead screw in any posi tion 2 Fit tire to lead sc...

Страница 11: ...imbalance value below 5 g 0 3 ounces 10 mm inch Changeover between millimetres inches 11 START START button start of measurement 12 STOP STOP button stop measurement Only press key by hand Do not press using sharp objects 7 Program layout 7 1 Display Fig 14 LED screen No Description 1 Left display panel A R R Distance of rim to MT 601 D R R Value of imbalance on 1st balancing plane inner 2 Right d...

Страница 12: ...S Adhesive balance weights to any locations on inside of rim i i We recommend using the static balancing program for wheel widths of less than 3 5 inches 8 9 cm For static balancing to eliminate static imbalance adhesive balance weights can be attached to one side of the rim or or adhesive balance weights can be attached to the center of the rim Only the di ameter is relevant to the imbalance resu...

Страница 13: ...rning tone confirms the position Left window shows A value distance Right window shows D value rim diameter i i Enter value for rim width manually Manual input of rim data 1 Pull rim distance gage onto rim 2 Read off the scale value 3 Using the keys enter the relevant rim data for A B and D Fig 17 Reading off scale value A rim distance i i The rim width and rim diameter can also be read off the ri...

Страница 14: ...US balancing mode i i After completing the process described above the ALUS balancing mode is selected automatically i i The ALUS balancing mode can also be selected using the ALU key 8 Balancing the wheel WARNING Incorrectly balanced wheels Risk of injury due to change in handling charac teristics of vehicle MT 601 D must stand on a flat surface and must be secured Specified flange must be mounte...

Страница 15: ...aching balance weights 8 3 2 ALUS balancing mode i i The position of the adhesive balance weights is de termined by the automatic rim distance gage i i The left hand display panel A shows the 1st bal ancing plane while display panel D shows the 2nd balancing plane 1 Turn tire by hand The relevant indicator lights up and the warning tone sounds once the imbalance point is reached 2 Actuate pedal to...

Страница 16: ...e all weights using adhesive balance weight remover To prevent damage to the rim do not use any other sharp objects for this job 1 Set required number of balance weights on head of rim distance gage 2 Extract rim distance gage once window B displays 口 and the warning tone sounds 3 Rotate rim distance gage fit it closely to the tires then attach weights to the rim 4 Repeat process for the adhesive ...

Страница 17: ...the rim Outer face at 12 o clock position 12 Rotate wheel to outer imbalance position make an other new mark this time only on the tire outer side at 12 o clock position 13 Remove wheel 14 Pull tire off rim using tire changing machine 15 Mount tire again but this time with new mark on tire precisely aligned with new mark on rim Minimization of imbalance is now finalized 10 Adjustment Operator erro...

Страница 18: ...tion Only 00 00 is displayed No other value R R Sensor head wire is broken or has a loose contact R R Stored data missing Contact customer service Every rotational value range has been exceeded R R The tire is dirty or the center contact surface on the rim is distorted R R The sensor head has become damp R R The quick locking nut is not securely mount ed R R Power supply is too weak R R Tire press...

Страница 19: ...ion of system 1 Press and hold down the C key then half a second later also press the T key The indicator panel dis plays CAL CAL CAL All LEDs light up and flash If LED stops flashing release the keys 2 Press START key and start the test When the indi cator panel displays ADD 12H then press ALU to confirm 3 Whenever the indicator panel displays 100 ADD then attach 100 g weights to any desired posi...

Страница 20: ...nge shaft and ma chine body are perpendicular If necessary use nut 2 or 3 to adjust its position 7 Tighten nut 4 by hand then tighten for one half turn Then tighten nut 5 with a wrench 8 Tighten nut 2 by hand then tighten for one half turn Then tighten nut 3 with a wrench 9 After installation use an iron wire to short circuit connector on pressure sensor to discharge it 12 6 Adjusting the belt ten...

Страница 21: ...tation included in the scope of delivery must be handed over together with the unit The MT 601 D is only ever to be transported in the original or equivalent packaging Unplug the electrical connection Heed the notes on initial commissioning 13 3 Disposal and scrapping 13 3 1 Substances hazardous to water Oils and greases as well as refuse containing oil and grease e g filters represent a hazard to...

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