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CX1000 Embedded PC
Hardware documentation

CX1000-0xxx
CX1000-Nxxx

version: 1.1
date: 2006-06-21

Содержание CX1000-0 SERIES

Страница 1: ...CX1000 Embedded PC Hardware documentation CX1000 0xxx CX1000 Nxxx version 1 1 date 2006 06 21 ...

Страница 2: ......

Страница 3: ... Connections CX1000 N001 18 Connections CX1000 N002 20 Connections CX1000 N003 21 Connections CX1000 N005 22 Power supply 24 Technical data CX1100 0001 24 Technical data CX1100 0002 CX1100 0003 25 Connections CX1100 0001 26 Connections CX1100 0002 27 Connections CX1100 0003 28 LCD display 29 3 Transport 30 Unpacking installation and transport 30 4 Fitting and wiring 31 Mechanical mounting 31 Dimen...

Страница 4: ...tents 2 Embedded PC Power supplys 38 LED CX1100 0001 38 LED CX1100 0002 39 LED CX1100 0003 41 Trouble shooting 43 6 Decommissioning 44 Removal and disposal 44 7 Appendix 46 Accessories 46 Support 47 Certificates 48 ...

Страница 5: ...d for consistency with performance data standards or other characteristics None of the statements of this manual represents a guarantee Garantie in the meaning of 443 BGB of the German Civil Code or a statement about the contractually expected fitness for a particular purpose in the meaning of 434 par 1 sentence 1 BGB In the event that it contains technical or editorial errors we retain the right ...

Страница 6: ... are not permitted and nullify the liability of Beckhoff Automation GmbH Personnel Qualification This description is only intended for the use of trained specialists in control and automation engineering who are familiar with the applicable national standards Description of safety symbols The following safety symbols are used in this operating manual They are intended to alert the reader to the as...

Страница 7: ...Foreword Embedded PC 5 Documentation Issue Status Version Changes 1 1 comments on hardware watchdog added 1 0 updated version 0 1 preliminarily version ...

Страница 8: ...t Overview Appropriate Use The CX1000 device series is a modular control system that can be mounted on top hat rails Its components are plugged together and installed in the control cabinet or junction box depending on the required function ...

Страница 9: ...erfaces The components The modules of the CX1000 series system are connected with each other via the standardised PC104 bus 16 bit The individual system components are modules that can be arranged in series The basic unit consists of a CPU module CX1000 0000 and a power supply module CX1100 000x Further system interfaces for serial communication 2x RS 232 and RS422 RS485 as well as audio signals a...

Страница 10: ...mplex or modular systems The Software In combination with the TwinCAT automation software the CX1000 Industrial PC becomes a powerful IEC 61131 3 PLC with up to four user tasks Additionally MotionControl tasks can also be executed Depending on the required cycle time several servo axes can be controlled Even special functions such as flying saw electronic gearbox and cam plate can be realised The ...

Страница 11: ...vität 1 x Flash access Expansion slot 1 x Compact Flash type II insert with ejector Clock battery powered internal clock for time and date Operating system Microsoft Windows CE NET or Microsoft Windows XP Embedded Control software TwinCAT PLC Runtime or TwinCAT NC PTP Runtime System bus 16 Bit ISA PC104 standard Power supply via system bus through CX1100 power supply module Dimensions 57 mm x 100 ...

Страница 12: ...tion Further system interfaces pre installed in the factory or fieldbus connections can be added to the basic CPU module Since not all combinations are sensible the following table contains a breakdown of the permissible combinations The CX 1000 modules are available in the following types Modules 16 32 MB 64 128 MB DVI USB Windows CE NET Windows XPE without TwinCAT TwinCAT PLC Runtime TwinCAT NC ...

Страница 13: ... 0112 CX1001 0120 CX1001 0121 CX1001 0122 CX1000 systems with Windows XP Embedded require a Compact Flash card with a minimum capacity of 128 MB Note A list of the different software images can be found in the CX1000 Software Documentation ...

Страница 14: ...N Signal Description 1 TD Transmit 2 TD Transmit 3 RD Receive 4 5 connected not used 6 RD Receive 7 8 connected not used TD RD are exchanged at the hubs or between two PCs COM1 interface connector Assignment of the COM1 interface PIN Signal Type Description 1 DCD Signal in Data Carrier Detect 2 RxD Signal in Receive Data 3 TxD Signal out Transmit Data 4 DTR Signal out Data Terminal Ready 5 GND Gro...

Страница 15: ...e with two USB and a DVI I interface is explained under the associated system interface CX1000 N001 Applicable to all basic CPU modules LED The green power LED PWR is on if the basic CPU module is connected correctly to a live power supply unit Compact Flash slot Further information can be found under Compact Flash slot PC 104 Bus The PC 104 bus is a standardised bus with 104 ISA signals for compa...

Страница 16: ... pushed in FIGURE 3 the eject mechanism will re engage The card is positioned correctly if it is located approx 1 mm lower than the front of the housing Figure 1 Ejecting the CF card Figure 2 Removing CF card Figure 3 Inserting the CF card Warning The Compact Flash slot is a memory interface not an I O type CF slot Compact Flash card The Compact Flash card CF card is a non volatile memory medium D...

Страница 17: ...6 2 SD7 RESETDRV LA23 IOCS16 3 SD6 5V LA22 IRQ10 4 SD5 IRQ9 LA21 IRQ11 5 SD4 5V LA20 IRQ12 6 SD3 DRQ2 LA19 IRQ13 7 SD2 12V LA18 IRQ14 8 SD1 ENDXFR LA17 DACK0 9 SD0 12V MEMR DRQ0 10 IOCHRDY KEY MEMW DACK5 11 AEN SMEMW SD8 DRQ5 12 SA19 SMEMR SD9 DACK6 13 SA18 IOW SD10 DRQ6 14 SA17 IOR SD11 DACK7 15 SA16 DACK3 SD12 DRQ7 16 SA15 DRQ3 SD13 5V 17 SA14 DACK1 SD14 MASTER 18 SA13 DRQ1 SD15 GND 19 SA12 REFR...

Страница 18: ...e as specified in ISA specification 4 Signal source sink current differ from ISA values Pin assignment of the addtional signals Pin number Assignment 1 I C SCL 2 USB D 3 I C SDA 4 USB D 5 ONCTRL 6 Ustby 5 V 7 POR 8 PWRBTN Note Further information about the PC 104 bus can be found under http www pc104 org ...

Страница 19: ...00 N003 CX1000 N005 Interfaces 1 x DVI 2 x USB 1 1 1 x COM2 1 x COM3 Line IN Line Mic IN Line OUT 1 x COM2 1 x COM3 Connection type DVI I 29 pin socket 2 USB ports type A 2 x 9 pin D Sub 3 5 mm socket for jack plug 2 x 9 pin D Sub Properties DVI I interface also carries out VGA signals DVI A max Baud rate 115 kBaud on both interfaces COM1 RXD TXD DTR COM2 RXD TXD built in PC Beeper Line OUT output...

Страница 20: ...sible This adapter is available as an accessory DVI I socket Pin Assignment Pin Assignment Pin Assignment 1 TMDS Data 2 9 TMDS Data 1 17 TMDS Data 0 2 TMDS Data 2 10 TMDS Data 1 18 TMDS Data 0 3 TMDS Data 2 4 Shield 11 TMDS Data 1 3 Shield 19 TMDS Data 0 5 Shield 4 not connected 12 not connected 20 not connected 5 not connected 13 not connected 21 not connected 6 DDC Clock 14 5V Power 22 TMDS Cloc...

Страница 21: ...w Embedded PC 19 USB interface The USB socket is a type A socket The USB interface complies to USB 1 1 specification Pin Assignment Typical assignment 1 VBUS Red 2 D White 3 D Green 4 GND Black Shell Shield Drain Wire ...

Страница 22: ... COM interface connector Pin assignment of the COM2 interface PIN Signal Type Description 2 RxD Signal in Receive Data 3 TxD Signal out Transmit Data 4 DTR Signal out Data Terminal Ready 5 GND Ground Ground The pins not listed are not used Pin assignment of the COM3 interface PIN Signal Type Description 2 RxD Signal in Receive Data 3 TxD Signal out Transmit Data 5 GND Ground Ground The pins not li...

Страница 23: ...ockets are designed for jack plugs Line In Line Out stereo jack plugs Pin assignment Line In Line Out Signal Description L Left Signal R Right Signal Gound Ground The left channel is transferred via the tip of the jack plug the right channel via the first ring The remainder of the sleeve is used for earthing Mic In mono jack plug The only existing channel is transferred via the tip the remainder o...

Страница 24: ... Data Out Transmit 422 8 RxD Data In Receive 422 For RS 485 Pin 2 and 3 Data as well as Pin7 and 8 Data have to be connected The pins not listed are not used Settings DIP switches RS485 RS485 without Echo End Point Terminated DEFAULT SETTING DIP Status Function 1 off Echo on 2 on Echo off 3 on Auto send on 4 off Always send on 5 on Auto receive on 6 off Always receive on 7 on Term on 8 on Term on ...

Страница 25: ...n Echo on 2 off Echo off 3 on Auto send on 4 off Always send on 5 off Auto receive on 6 on Always receive on 7 off Term on 8 off Term on Settings DIP Switches RS422 RS422 full duplex end point DIP Status Function 1 on Echo on 2 off Echo off 3 off Auto send on 4 on Always send on 5 off Auto receive on 6 on Always receive on 7 on Term on 8 on Term on The dip switches for the configuration of the RS4...

Страница 26: ...fail safe storage of process data an LCD display with two lines of 16 characters each is used for displaying system and user messages The power supply CX1100 N001 has no I O interfaces Technical data CX1100 0001 Power supply 24 V DC 15 20 Dieletric strength 500 Veff supply internal electronics Max power consumption 30 W Recommended fuse at 24 V 2 A K Bus connection IP Link connection Connection ty...

Страница 27: ...variety The I O data are stored in a DPRAM which is accessible by the CPU via the system bus The power supplies of the CX system can be changed in the field Technical Data CX1100 0002 CX1100 0003 Power supply 24 V DC 15 20 Dielectric strength 500 Veff supply internal electronics Max power consumption 30 W Recommended fuse at 24 V 2 A K Bus connection yes adapter terminal IP Link connection yes Con...

Страница 28: ...oltage of 24 V DC 15 20 via the PC104 bus The dielectric strength of the power supply unit is 500 Vrms The integrated NOVRAM permits storage of process data that is safe against power failure Pin Allocation Open Style Connector Pin Assignment 1 24 V DC 2 0 V DC 3 GROUND 4 UPS 24 V DC 5 UPS 0 V DC LED With proper connection of the power supply unit and with power supply turned on the power LED PWR ...

Страница 29: ...his is provided by means of the power contacts which are not connected to the power supply The integrated NOVRAM permits storage of process data that is safe against power failure LED With proper connection of the power supply unit and with power supply turned on the power LED PWR lights up green In the case of a short circuit it lights up red The I O LEDs display the operation status of the Bus T...

Страница 30: ...pective connections i e one fibre optic cable each into IN x03 and OUT x04 You then connect the other end with the corresponding IP link interface of the extension box The connection must be made so that the output of the fieldbus connection is connected to the input of the extension box and vice versa LED With proper connection of the power supply unit and with power supply turned on the power LE...

Страница 31: ...cription Remarks 0x00005000 DeviceID 0xFFFF90FF R W Cursor OFF 0x00005000 DeviceID 0xFFFF91FF R W Cursor ON 0x00005000 DeviceID 0xFFFF92FF R W Cursor blink OFF 0x00005000 DeviceID 0xFFFF93FF R W Cursor blink ON 0x00005000 DeviceID 0xFFFF94FF R W Display OFF 0x00005000 DeviceID 0xFFFF95FF R W Display ON 0x00005000 DeviceID 0xFFFF96FF R W Backlight OFF 0x00005000 DeviceID 0xFFFF97FF R W Backlight ON...

Страница 32: ...age 6 If you notice any shipping damage or inconsistencies between the contents and your order you should notify Beckhoff Service Warning Danger of damage to the unit During transport in cold conditions or if the unit is subjected to extreme temperature swings condensation on and inside the unit must be avoided Prior to operation the unit must be allowed to slowly adjust to room temperature Should...

Страница 33: ...this means that it can be used in a standard terminal box with a height of 120 mm Basic CX1000 CPU modules The basic CPU module measures 57 x 100 x 91mm CX1000 N00x system interfaces The four system interfaces all measure 19 x 100 x 91 mm CX1100 000x power supplies CX1100 0001 Power supply without I O interface Dimensions in mm 45 x 100 x 91 CX1100 0002 Power supply with I O interface Dimensions i...

Страница 34: ...done by simple plugging them together FIG 1 Care must be taken that the plug of the PC104 interface is not damaged When correctly assembled no significant gap can be seen between the attached housings FIG 1 Engaging of the Modules 3 Engaging on the top hat rail On the bottom of the modules there is a white tension strap which is connected with a latching mechanism These tension straps must be pull...

Страница 35: ...terminal box of 120 mm height Installation position Warning The CPU module installed on a top hat rail may be operated only in case of ambient temperatures up to 55 C The orientation in which the device is fitted must be selected in such a way that cooling air can flow vertically through the ventilation holes The images show the permitted FIG 8 and FIG 9 as well as a forbidden installation positio...

Страница 36: ...Fitting and wiring 34 Embedded PC FIG 9 Allowable installation position FIG 10 Unallowable installation position ...

Страница 37: ...ration Because the CX1000 configuration is already on the top hat rail the fieldbus module first has to be pressed on the top hat rail For that purpose the locking of the latching mechanism with the white tension straps pull down is required The attachment of the individual modules is done by simple plugging them together FIG 3 Care must be taken that the plug of the PC104 interface is not damaged...

Страница 38: ...ously removed should be pressed over the connections until it audibly engages Note If the CX1000 CX1020 configuration is not positioned on the top hat rail it is possible to join the connection first with the CX1000 CX1020 configuration as shown in FIG 3 and then to clip the entire module onto the top hat rail Note A locking mechanism prevents the individual housings from being pulled off again ...

Страница 39: ...k speed is 10 MBit or 100 MBit if the device is part of a network 100MBit LAN Link 100 MBit This LED comes on when the network speed is 100 MBit if the device is part of a network Activity Transmit Receive Packets This LED flashes once when data packets are being transferred within the LAN HDD Read Write Compact Flash Indicates access to the CF card Network speed LED The LINK LED comes on when the...

Страница 40: ...ling and diagnostics 38 Embedded PC Power supplys CX1100 0001 power supply LEDs Display LED Meaning Power Power supply The LED lights up green when the power supply is correct but red if there is a short circuit ...

Страница 41: ...ly for overvoltage or undervoltage peaks Implement EMC measures If a K Bus error is present it can be localised by a restart of the power supply by switching it off and then on again 0 EEPROM checksum error Revert to the manufacturer s setting 1 Code buffer overflow Insert fewer Bus Terminals The programmed configuration has too many entries in the table 1 pulse 2 Unknown data type Software update...

Страница 42: ...ply up again Error code argument The number of pulses indicates the position of the last Bus Terminal before the fault Passive Bus Terminals such as a power feed terminal are not included in the count In the case of some errors rectification does not cause the power supply to leave the blink sequence The power supply can only be restarted by switching its supply voltage off and on again Note The s...

Страница 43: ...ly for overvoltage or undervoltage peaks Implement EMC measures If a K Bus error is present it can be localised by a restart of the power supply by switching it off and then on again 0 EEPROM checksum error Revert to the manufacturer s setting 1 Code buffer overflow Insert fewer Bus Terminals The programmed configuration has too many entries in the table 1 pulse 2 Unknown data type Software update...

Страница 44: ...ply up again Error code argument The number of pulses indicates the position of the last Bus Terminal before the fault Passive Bus Terminals such as a power feed terminal are not included in the count In the case of some errors rectification does not cause the power supply to leave the blink sequence The power supply can only be restarted by switching its supply voltage off and on again Note The s...

Страница 45: ...legung prüfen Beckhoff Support anrufen Der Embedded PC bootet nicht vollständig Festplatte beschädigt z B durch Abschalten bei laufender Software Setupeinstellungen fehlerhaft andere Ursachen Setupeinstellungen prüfen Beckhoff Support anrufen Rechner bootet Software wird gestartet aber Steuerung arbeitet nicht einwandfrei Fehlerursache liegt bei der Software oder bei Anlagenteilen außerhalb des Em...

Страница 46: ...l FIG 3 Separating the module from the top hat rail 2 Separating the individual modules Before separating the individual modules from one another the entire CX1000 hardware block must first be removed from the top hat rail as described in Step 1 The individual modules can then be separated from one another by means of the separation mechanism mounted on the rear as shown in Fig 4 This is done by i...

Страница 47: ...st necessary to release one terminal from the top hat rail so that the configuration can be separated from the I O hardware Note The embedded PC must be shut down and the power supply disconnected before dismantling Warning Forcibly opening the module housing e g removing the cover will destroy the housing Disposal The device must be fully dismantled in order to dispose of it Electronic parts must...

Страница 48: ...VI to VGA passive Adaptor for connecting a standard desktop VGA monitor to the CX1000 system singles out the VGA signals of the DVI I interface of the CX1000 N001 module 29 pin male DVI A connector bottom to 15 pin female connector top weight approx 40 g dimensions W x H x D 40 x 42 x 15 mm Labelling Tags order number Description CX1900 0200 Universal plastic labels for the CX1000 system package c...

Страница 49: ...ents Hotline 49 0 5246 963 157 Fax 49 0 5246 963 9157 e mail support beckhoff com Beckhoff Service The Beckhoff Service Center supports you in all matters of after sales service on site service repair service spare parts service hotline service Hotline 49 0 5246 963 460 Fax 49 0 5246 963 479 e mail service beckhoff com You will find further support and service addresses on our Internet pages under...

Страница 50: ...amily are CE UL and GOST R certified Since the product family is continuously developed further we are unable to provide a full listing here The current list of certified products can be found on the Embedded PC certificates web page or at www beckhoff de under Embedded PC ...

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