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Commissioning

Version: 2.5

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AG3300

9.1

Before operation

Checklist that helps to check important points before starting the op-
eration:

• Inspect the gear unit for damage

• Check mounting and alignment

• Tighten screw connections correctly

• Installing mechanical, thermal and electrical protective devices

9.2

During operation

Checklist that helps to check important points during operation:

• Check function and adjustment of attachments

• Observe information for environment and operation

• Check protective measures against moving and live parts

• Pay attention to unusual noise developments

• Always check gear unit surfaces and lines for dirt, leakages,

moisture or dust

• Check temperature development

• Check for lubricant leakage

• Observe recommended maintenance intervals

• Check function of safety devices

Содержание AG3300

Страница 1: ...Operating instructions EN AG3300 Economy planetary gear unit 10 11 2021 Version 2 5...

Страница 2: ......

Страница 3: ...cal data 21 Definitions 21 Data for operation and environment 23 NPS015 MF 24 NPS015 MA 29 NPS025 MF 30 NPS025 MA 35 NPS035 MF 36 NPS035 MA 41 NPS045 MF 42 Scope of supply 45 Packaging 45 Transport an...

Страница 4: ...Table of contents 4 Version 2 5 AG3300 Guidelines and Standards 65 EU conformity 65 RoHS 65 66...

Страница 5: ...T EtherCAT G EtherCAT G10 EtherCAT P Safety over EtherCAT TwinSAFE XFC XTS and XPlanar are registered and licensed trademarks of Beckhoff Automation GmbH The use of other brand names or designations b...

Страница 6: ...nullify the liability of Beckhoff Automation GmbH Co KG The following is excluded from the liability Failure to observe these operating instructions Improper use Use of untrained personnel Use of unau...

Страница 7: ...ed from the German original Product properties Only the product properties specified in the current operating in structions are valid Further information given on the product pages of the Beckhoff hom...

Страница 8: ...irements including all appli cable laws regulations provisions and standards Instructed person Instructed persons have a clearly defined task area and have been informed about the work to be carried o...

Страница 9: ...technical train ing They have an understanding of control technology and automa tion They are familiar with relevant standards and directives Quali fied electricians can independently recognize avoid...

Страница 10: ...ment The triangle indicates instructions that you should execute The bullet point indicates an enumeration The square parentheses indicate cross references to other text passages in the document The p...

Страница 11: ...which you can view videos ani mations or other documents Internet access is required in order to use it You can read the QR code for example with the camera of your Smartphone or Tablet PC If your cam...

Страница 12: ...mises Hotline 49 0 5246 963 5000 Fax 49 0 5246 963 95000 E mail training beckhoff com Web www beckhoff de training 1 7 3Service The Beckhoff Service Center supports you with after sales services such...

Страница 13: ...e therefore regarded as incomplete machines They must be installed in a machine or plant by the machine manufacturer The documen tation created by the machine manufacturer must be read 2 1 1Before ope...

Страница 14: ...nents off immediately if the temperature is too high Do not touch any moving or rotating components Do not touch any moving or rotating components Fasten all parts or components on the machine or plan...

Страница 15: ...housing 2 Holes for the motor attachment 3 Screw plug mounting hole 4 Adapter plate 5 Through holes on the output side 6 Feather key 7 Output shaft with center bore 8 Through holes on the output side...

Страница 16: ...t overview 16 Version 2 5 AG3300 3 1Name plate 3 1 Number Explanation 1 Serial number 2 Lubrication 3 Gear unit type 4 Date of manufacture 5 Ratio 6 Combined motor 7 DataMatrix code 8 Country of manuf...

Страница 17: ...cation S Standard M Gear unit variant M Motor mounted gear unit F Gear unit version F Standard A HIGH TORQUE 1 No of stages 1 single stage 2 two stage 3 Ratio See documentation 1 Type of output 0 smoo...

Страница 18: ...ways in your machine or system The gear units are delivered in the M variant for motor attachment High torque requirements The order option High Torque is intended for applications with high torque r...

Страница 19: ...ion to the standard MF version the AG3300 planetary gear unit is available as a high torque version This version is specially designed for applications with high torque requirements compared to the st...

Страница 20: ...s The performance data are limited and can be found in the chapter Technical data of this translation of the origi nal instructions Read the entire drive system documentation This translation of the o...

Страница 21: ...t is rele vant for dimensioning the gear unit Equivalent application torque T2_eq Nm The equivalent application torque describes the torque that is rele vant for the dimensioning of the gear unit Dime...

Страница 22: ...flange This distance acts as lever arm The lateral force generates a bending moment Maximum torque at the output T2a Nm Represents the maximum torque that can be transmitted by the gear unit This valu...

Страница 23: ...ice life of the products Environmental requirements Climate category 2K3 according to EN 60721 Ambient temperature during operation 0 C to 40 C extended temperature range Ambient temperature for trans...

Страница 24: ...8 21 21 19 19 Maximum acceleration torque T2B Nm Maximum 1000 cycles per hour 32 35 40 40 35 35 EMERGENCY STOP torque T2Em stop Nm Possible 1000 times during the service life of the gear unit 80 Nomin...

Страница 25: ...18 18 Maximum acceleration torque T2B Nm Maximum 1000 cycles per hour 32 32 35 35 40 35 32 EMERGENCY STOP torque T2Em stop Nm Possible 1000 times during the service life of the gear unit 80 Nominal i...

Страница 26: ...on torque T2B Nm Maximum 1000 cycles per hour 35 40 35 40 35 40 35 EMERGENCY STOP torque T2Em stop Nm Possible 1000 times during the service life of the gear unit 80 Nominal input speed n1N min 1 4400...

Страница 27: ...mensional drawing 1 stage All figures in millimeters Dimensions without tolerance 1 mm Center bore according to DIN 332 DR M5x12 Feather key 5h9x25 according to DIN 6885 A Clamping hub diameter up to...

Страница 28: ...G3300 2 stage All figures in millimeters Dimensions without tolerance 1 mm Center bore according to DIN 332 DR M5x12 Feather key 5h9x25 according to DIN 6885 A Clamping hub diameter up to B 11 mm Clam...

Страница 29: ...67 67 62 67 Maximum acceleration torque T2B Nm Maximum 1000 cycles per hour 55 42 39 42 42 42 42 39 42 EMERGENCY STOP torque T2Em stop Nm Possible 1000 times during the service life of the gear unit 8...

Страница 30: ...50 50 45 45 Maximum acceleration torque T2B Nm Maximum 1000 cycles per hour 80 95 100 100 90 90 EMERGENCY STOP torque T2Em stop Nm Possible 1000 times during the service life of the gear unit 190 Nomi...

Страница 31: ...n1N 40 40 40 48 48 50 48 40 Maximum acceleration torque T2B Nm Maximum 1000 cycles per hour 80 80 80 95 95 100 95 80 EMERGENCY STOP torque T2Em stop Nm Possible 1000 times during the service life of...

Страница 32: ...um 1000 cycles per hour 90 100 95 100 90 100 90 EMERGENCY STOP torque T2Em stop Nm Possible 1000 times during the service life of the gear unit 190 Nominal input speed n1N min 1 4100 4000 4300 4300 41...

Страница 33: ...mensional drawing 1 stage All figures in millimeters Dimensions without tolerance 1 mm Center bore according to DIN 332 DR M5x12 Feather key 5h9x25 according to DIN 6885 A Clamping hub diameter up to...

Страница 34: ...G3300 2 stage All figures in millimeters Dimensions without tolerance 1 mm Center bore according to DIN 332 DR M5x12 Feather key 5h9x25 according to DIN 6885 A Clamping hub diameter up to C 14 mm Clam...

Страница 35: ...Maximum acceleration torque T2B Nm Maximum 1000 cycles per hour 125 115 125 125 120 115 115 115 105 115 EMERGENCY STOP torque T2Em stop Nm Possible 1000 times during the service life of the gear unit...

Страница 36: ...rque T2B Nm Maximum 1000 cycles per hour 200 255 250 250 220 220 EMERGENCY STOP torque T2Em stop Nm Possible 1000 times during the service life of the gear unit 500 Nominal input speed n1N min 1 2000...

Страница 37: ...t n1N 102 102 102 130 130 125 130 102 Maximum acceleration torque T2B Nm Maximum 1000 cycles per hour 200 200 200 255 255 250 255 200 EMERGENCY STOP torque T2Em stop Nm Possible 1000 times during the...

Страница 38: ...125 110 125 110 Maximum acceleration torque T2B Nm Maximum 1000 cycles per hour 255 250 255 250 220 250 220 EMERGENCY STOP torque T2Em stop Nm Possible 1000 times during the service life of the gear...

Страница 39: ...mensional drawing 1 stage All figures in millimeters Dimensions without tolerance 1 mm Center bore according to DIN 332 DR M5x12 Feather key 5h9x25 according to DIN 6885 A Clamping hub diameter up to...

Страница 40: ...G3300 2 stage All figures in millimeters Dimensions without tolerance 1 mm Center bore according to DIN 332 DR M5x12 Feather key 5h9x25 according to DIN 6885 A Clamping hub diameter up to C 14 mm Clam...

Страница 41: ...0 432 480 Maximum acceleration torque T2B Nm Maximum 1000 cycles per hour 305 305 305 305 305 305 305 305 270 305 EMERGENCY STOP torque T2Em stop Nm Possible 1000 times during the service life of the...

Страница 42: ...00 cycles per hour 500 400 400 500 400 500 400 400 EMERGENCY STOP torque T2Em stop Nm Possible 1000 times during the service life of the gear unit 1000 Nominal input speed n1N min 1 1800 1900 2000 260...

Страница 43: ...43 AG3300 4 9 1Dimensional drawing 1 stage All figures in millimeters Dimensions without tolerance 1 mm Center bore according to DIN 332 DR M5x12 Feather key 5h9x25 according to DIN 6885 A Clamping h...

Страница 44: ...G3300 2 stage All figures in millimeters Dimensions without tolerance 1 mm Center bore according to DIN 332 DR M5x12 Feather key 5h9x25 according to DIN 6885 A Clamping hub diameter up to H 28 mm Clam...

Страница 45: ...s the following items Gear units from the AG3300 series with packaging Short information Screws for fastening the gear unit to the motor or the machine are not included in the scope of delivery No mot...

Страница 46: ...only in a horizontal position Use of the vendor s original packaging 6 2Transport WARNING Do not move under suspended loads Use suitable means of transport and secure the gear unit against falling do...

Страница 47: ...Without aids by hand in compliance with the legal requirements for the lifting of loads Using suitable transport slings on the gear unit with averaged center of gravity with sufficiently dimensioned...

Страница 48: ...are surfaces with corrosion protection Store the gear units in a horizontal position Failure to comply with the specified storage conditions and storage times may result in changes in the processed ma...

Страница 49: ...eft on the flange for a longer period can penetrate the motor through capillary action In mounting position IM V1 liquid can escape If you do not observe the maintenance intervals the motor may overhe...

Страница 50: ...called sweating can negatively affect the lifecycle of the gear unit 8 1General tightening torques 8 1 1Steel The specified tightening torques for nuts and bolts are mathematical values based on the...

Страница 51: ...802x AM803x M5 4 3 AM853x AM804x M6 7 3 AM854x AM805x M8 17 8 AM855x AM806x M10 35 AM856x AM807x M12 62 AM857x AM808x M14 115 8 1 3Stainless steel in steel The specified tightening torques for stainle...

Страница 52: ...nchronous servomotors from the AM8xxx series Requirements for the attachment of a motor to the gear unit Design B5 Concentricity and axial run out tolerance according to EN 50347 Smooth shaft Motor at...

Страница 53: ...rmation on the screw sizes and tightening torques can be found in the table below Quality of clamping hub bolt strength class 12 9 Clamping hub diam eter mm Clamping screw H Width across flats mm Tigh...

Страница 54: ...ent components Centering and motor shaft Internal diameter of the clamping hub Spacer sleeve inside and outside In case of motor with feather key Remove feather key and insert half wedge Remove the sc...

Страница 55: ...dition If there is a groove on the motor shaft it must be aligned with the slot in the spacer sleeve Insert the motor shaft 1 into the clamping hub 2 Make sure that no gap is created between the motor...

Страница 56: ...force on the output shaft and avoid mounting by driving or hammering on The gear unit can be damaged if stress occurs during mounting Seal any gap over a wide area when attaching to the output side M...

Страница 57: ...nit to the machine by screwing the correct screws into the threaded holes 1 to 4 Make sure that the surface of the machine has a low roughness Attach the gear unit such that the screw plug faces downw...

Страница 58: ...the application of the components Example Limitation of rated motor current and peak motor current Calculation based on the rated motor current Standstill torque M0 of the motor 1 Nm Nominal torque T...

Страница 59: ...ces 9 2During operation Checklist that helps to check important points during operation Check function and adjustment of attachments Observe information for environment and operation Check protective...

Страница 60: ...rface and the gear unit as well as to leak tight ness problems Contamination dust or chips can have a negative effect on the func tion of the components In the worst case contamination can lead to fai...

Страница 61: ...g commission ing Thereafter Every three months Check tightening torques Fastening screw Gear unit housing During commission ing Thereafter Every three months Check tightening torques 10 2 1Lubrication...

Страница 62: ...otor Check the motor wiring Ensure sufficient cooling Replace the motor Ambient temperature too high Ensure sufficient cooling Increased operating noises Distorted motor mounting Contact Beckhoff Serv...

Страница 63: ...Risk of injury from leaking oil Prevent oil from leaking Soak up any leaked oil with approved binding agents Mark the danger spot Leaking oil can cause slips and falls resulting in serious or fatal in...

Страница 64: ...e these compo nents from the waste and are legally obliged to return used batteries and rechargeable batteries within the EU Observe the relevant pro visions outside the area of validity of the EU Dir...

Страница 65: ...r request to info beckhoff com 13 2RoHS All homogeneous materials used in the gear unit fall below the pre scribed limit values of Directive 2011 65 EU Annex II The following table contains an overvie...

Страница 66: ...ather key 19 Output elements Mounting 56 P Pictograms 10 R Reinigung Reinigungsstoffe 60 RoHS Proportional quantities of harmful substances 65 S Safety 13 De energized and voltage free condition 14 Ho...

Страница 67: ......

Страница 68: ...Beckhoff Automation GmbH Co KG H lshorstweg 20 33415 Verl Germany Phone 49 5246 9630 info beckhoff com www beckhoff com More Information www beckhoff com ag3300...

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