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Installation

Becker Avionics

Block Diagram - DVCS6100 with Glass Cockpit Application

REU6100

DV64460.03 Issue 11 January 2019

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Содержание REU6100

Страница 1: ...6 Rheinm nster Germany 49 0 7229 305 0 Fax 49 0 7229 305 217 http www becker avionics com E mail info becker avionics com Installation and Operation Manual DV64460 03 Issue 11 January 2019 Article No...

Страница 2: ...from Becker Avionics GmbH provide product or system options for further investigation by users having technical knowledge The user is responsible for making the final selection of the system and compo...

Страница 3: ...velopment and manufacturing of our product the guidelines for highest quality and reliability have been borne in mind supplemented by selection of high quality material responsible production and test...

Страница 4: ...cument DV64460 03 issue 11 Article Number 0589 829 071 Cover Page 01 2019 Introduction 01 2019 Chapter 1 4 01 2019 Issue Page No Section Chapter Description 10 1 106 all Changed Editorial adjustments...

Страница 5: ...Amplifier 25 Transceiver Modulation 25 Cockpit Voice Recorder CVR 25 Control In Outputs 26 Intercom Operation 27 Build In Test Equipment BITE 27 Back up Operation 28 Control Data Interface REU ACU 28...

Страница 6: ...2 8 Configuration 69 Configuration Software CSW6100 69 EM6100 69 2 9 Communication Interfaces 69 CANbus Protocol for REU6100 69 RS232 RS422 Protocol for REU6100 69 2 10 REU6100 Functions 70 Headset 7...

Страница 7: ...Packing Transport Storage 96 Scope of Delivery 96 State of Delivery 96 Additional Required Equipment 96 Type Plate 96 3 3 Operating 97 Operating with Becker Avionics Controller ACU610X 97 Operating wi...

Страница 8: ...ng REU6100 X 3XX ACU610X 65 Figure 21 Wiring REU6100 X 3XX ACU610X Glass Cockpit with Service Connector 67 Figure 22 Example Intercom Configuration 73 Figure 23 Intercom Circuits Standard Configuratio...

Страница 9: ...FAA Federal Aviation Administration HS Headset IBIT Initiated Build In Test IC Intercom PAX Passenger PBIT Power on Build In Test PTT Push To Talk REU Remote Electronic Unit SPKR Speaker TF TufLok se...

Страница 10: ...lt in death or serious injury Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided could result in minor or...

Страница 11: ...escribed in the manual Fix the devices according to the instructions We cannot give any guarantee for other methods Conditions of Utilization General introductory notes With this device you bought a p...

Страница 12: ...Installation and Operation Becker Avionics 12 REU6100 DV64460 03 Issue 11 January 2019 Blank Page...

Страница 13: ...erator 24 Speaker Amplifier 24 Headphone Amplifier 24 Mike Amplifier 25 Transceiver Modulation 25 Cockpit Voice Recorder CVR 25 Control In Outputs 26 Intercom Operation 27 Build In Test Equipment BITE...

Страница 14: ...ircraft We use the term REU6100 for descriptions instead writing the complete model number If a description refers to only one of the product variants its full name is used The manuals Maintenance and...

Страница 15: ...be connected to the Remote Electronic Unit o This variant is also applicable for Multi REU installations 1 3 Variants Overview Within the part number the meaning of X XXX is REU 6100 X X X X Identifi...

Страница 16: ...Avionics Associated Devices 16 REU6100 DV64460 03 Issue 11 January 2019 Examples of System Block Diagram Figure 1 REU6100 with CANbus Interface Glass Cockpit possible Figure 2 REU6100 X 3XX with CANbu...

Страница 17: ...devices The one to one replace of a device REU6100 X 3XX with a device not REU6100 X 3XX and vice versa is not possible The pin assignment of connector P5 is different with the variant REU6100 X 3XX A...

Страница 18: ...input sensitivity for the fixed input 1 3 is in the range of 5 40 V The input sensitivity is programmable with the configuration software The input sensitivity for the fixed input 4 6 is in the range...

Страница 19: ...trum of 800 4800 Hz o 1x signal Intercom request 1600 Hz 1200 Hz intermitted o 1x signal E call 2400 Hz 800 Hz 1200 Hz intermitted o 8x alert signals 1x continuous 3x pulsed 4x intermittent in the fre...

Страница 20: ...sts The tests monitor the system equipment and some internal circuits o PBIT A system self test starts after power on o CBIT A background test routine runs continuously during normal operation o IBIT...

Страница 21: ...screte input lines an IC key and PTT key can be connected On one predefined TX channel transmission is possible The connection to another operator with ACU is possible by the configuration setup Relay...

Страница 22: ...be obeyed Use the product only within the specified conditions see Technical Data page 23 Power supply o Do not connect the device to AC sources o Make sure that the device is connected to the mandat...

Страница 23: ...anced floating Switch off attenuation 80 dB Crosstalk attenuation between inputs 70 dB Individual volume control range 0 48 dB Forced monitoring 0 48 dB Navigation Receiver Inputs Number 8 Sensitivity...

Страница 24: ...tion rate 2 5 s Activation alert tone control lines active LO 1 5 V Input current 1 mA Speaker Amplifier REU6100 Specifications Speaker Amplifier Number 2 Output power 12 W 6 93 V into 4 0 5 1 0 dB at...

Страница 25: ...e Line Amplifier Number of mike lines 8 Output voltage 70 mV 1 5 V adjustable Load impedance 150 nominal distortion 2 5 1 kHz Frequency response 300 Hz 6 kHz 0 3 dB Signal to noise ratio 65 dB Natural...

Страница 26: ...ELCALL 3rd IC circuit activation 6 Emergency call activation 2400 Hz 800 Hz 1200 Hz intermitted Activation active LO 1 5 V Input current 1 mA Control Outputs Discrete Number 4 Output No Default Functi...

Страница 27: ...d In Test PBIT Activation Start automatically with power on Test scope for REU all ACUs and EM6100 if connected Controllers and memories tone generator headphone and speaker amps power supply Indicati...

Страница 28: ...Interface REU ACU REU6100 Specifications Control Data Interface REU ACU Interface CANbus Protocol Becker specific Becker Bus Protocol proprietary Control Data Interface REU Glass Cockpit REU6100 X 3X...

Страница 29: ...Configuration Software Detailed information please see Configuration Software page 69 Hardware Complex Electronic Hardware CEH is used inside REU6100 X XXX In accordance with system development assur...

Страница 30: ...1 70 C In Flight Loss of Cooling 4 5 5 X no auxiliary cooling required Altitude 4 6 D1 50 000 ft Temperature Variation 5 B 5 C per minute Humidity 6 B 48 h at 65 C at 95 relative humidity Shock 7 2 B...

Страница 31: ...ker Avionics General Description Technical Data DV64460 03 Issue 11 January 2019 REU6100 31 Certifications REU6100 X XXX meets the requirements of Specifications ETSO ETSO C50c EASA 21O 443 FAA TSO C1...

Страница 32: ...rticle No 0890 790 261 Qty External Memory 1 EM6100 000 External Memory Article No 0608 270 921 Qty Cables 1 1K6100 Service cable Article No 0608 750 276 1 SCK6100 1 Service cable kit Article No 0615...

Страница 33: ...019 REU6100 33 Documentation Qty Documentation 1 REU6100 Installation and Operation Manual English Article No 0589 829 071 1 REU6100 Maintenance and Repair Manual English Article No 0589 837 071 1 Ser...

Страница 34: ...General Description Becker Avionics Order Code 34 REU6100 DV64460 03 Issue 11 January 2019 Blank Page...

Страница 35: ...0 Connector J6 50 Address Coding 51 2 7 Aircraft Wiring 51 Electrical Bonding and Grounding 51 REU6100 X 3XX RS422 RS232 CAN Connections 52 REU6100 Power Supply Connections 52 REU6100 Headset Audio an...

Страница 36: ...Diagram DVCS6100 with Multi REU Glass Cockpit Application 92 2 18 Warning and Failure Indications 92 2 19 Post Installation Check 93 Mechanical Installation and Wiring Check 93 Power Supply 93 Power O...

Страница 37: ...n and Operation manual The device s in accordance with your order Documents of Certifications o Authorized Release Certificate EASA Form 1 State of Delivery The device s are ready for use with factory...

Страница 38: ...only XX0 Standard Configuration Data XX1 Customized Configuration Data SN Unique number of the particular device AN Article number DoM Date of Manufacturing Software Corresponding to the shown versio...

Страница 39: ...m from the magnetic aircraft compass to prevent any interference to the magnetic compass Forced cooling is not required REU6100 is made for installation in cockpit environment of fixed and rotary wing...

Страница 40: ...ensions REU6100 Center of Gravity for REU6100 with EM6100 Tolerances 5 mm Allowable deviation for dimensions without tolerances DIN ISO 2768 T1 C dimensions in mm xx 6 0 3 30 120 0 8 400 1000 2 0 6 30...

Страница 41: ...h Figure 7 Dimensions Mounting Tray MT519 1 Allowable deviation for dimensions without tolerances DIN ISO 2768 T1 C dimensions in mm xx 6 0 3 30 120 0 8 400 1000 2 0 6 30 0 5 120 400 1 2 1000 2000 3 0...

Страница 42: ...and Connectors Dimensions mm inch Figure 8 Dimensions REU6100 with Mounting MT519 1 and Connectors Allowable deviation for dimensions without tolerances DIN ISO 2768 T1 C dimensions in mm xx 6 0 3 30...

Страница 43: ...TX7 audio Power Speakers Control in Control out TX2 8 PTT out Coding Pin Operator 3 4 5 6 PTT Operator 2 PTT Slaved Back up Alert tone activation RX5 audio RX3 audio RX1 audio TX6 audio TX4 audio TX2...

Страница 44: ...5 Mic in HI Operator 5 12 HS 5 Mic in LO Operator 5 29 HS 5 Mic in SH Operator 5 45 HS 5 Phone out HI Operator 5 44 HS 5 Phone out LO Operator 5 28 HS 5 Phone out SH Operator 5 11 CVR1 Audio out HI O...

Страница 45: ...cation 48 Alert Tone 8 IC PTT HS6 TX PTT HS1 activation or a relay mode or external TX indication 49 Alert Tone GND 50 Alert Tone GND 29 Operator 2 PTT in only for back up mode 30 Operator 2 Slaved in...

Страница 46: ...or 2 18 HS 2 Mic in SH Operator 2 35 HS 2 Phone out HI Operator 2 36 HS 2 Phone out LO Operator 2 19 HS 2 Phone out SH Operator 2 3 HS 4 Mic in HI Operator 4 4 HS 4 Mic in LO Operator 4 20 HS 4 Mic in...

Страница 47: ...o in LO 28 TX 4 Audio in SH 45 TX 6 Mic audio out HI 46 TX 6 Mic audio out LO 29 TX 6 Mic audio out SH 13 TX 6 Audio in HI 14 TX 6 Audio in LO 30 TX 6 Audio in SH 47 RX 1 Audio in HI 48 RX 1 Audio in...

Страница 48: ...38 TX 8 Audio PA Sidetone in LO 21 TX 8 Audio in SH 5 RX 6 Audio in HI 6 RX 6 Audio in LO 22 RX 6 Audio in SH 39 RX 7 Audio in HI 40 RX 7 Audio in LO 23 RX 7 Audio in SH 7 RX 8 Audio in HI 8 RX 8 Aud...

Страница 49: ...6 Audio in LO 32 FIX6 Audio in SH 49 DC1 50 GND1 17 DC2 33 GND2 34 GND 9 Coding Pin Connector P5 not for variant 3XX P5 Pin Signal name Function Remarks L Dev Address Bit 0 M Dev Address Bit 1 A Dev A...

Страница 50: ...RS232 B 0RX RS422 N CH0 Shield U Reset out V Reset in C 1RX RS422 D 1RX 1RX RS422 RS232 G 1TX 1TX RS422 RS232 H 1TX RS422 P CH1 Shield S Serial IF Ground E BB1 HI out CAN1 F BB1 LO out CAN1 R BB1 SH o...

Страница 51: ...tion self extinguishing AWG 20 for power supply and AWG 24 for other cables The interface lines are each to be laid as 2 core twisted and shielded AWG 24 cables Each single cable harness of a device c...

Страница 52: ...ns Figure 11 Wiring Power Supply REU6100 X 3XX ACU Glass cockpit Glass cockpit Reset out Reset in CAN1 in out Shield CAN1 in out LO CAN1 in out HI CH1 GND 1RX 1RX 1RX 1TX 1TX 1TX 0TX 0TX 0TX 0RX 0RX 0...

Страница 53: ...out HI LO Shield Mic Audio in HI LO Headset 4 Audio out HI LO Shield Mic Audio in HI LO Headset 5 Audio out HI LO Shield Mic Audio in HI LO Headset 6 Audio out HI LO Shield Mic Audio in HI LO TX1 PTT...

Страница 54: ...23 24 41 40 LO Shield TX3 Audio in HI LO 43 44 TX4 Mic Audio out HI 27 28 11 12 LO Shield TX4 Audio in HI LO 39 38 TX5 Mic Audio out HI 21 22 5 4 LO Shield TX5 Audio in HI LO 45 46 TX6 Mic Audio out H...

Страница 55: ...20 LO Shield 15 16 RX3 Audio in HI 32 LO Shield 3 2 RX4 Audio in HI 19 LO Shield 49 50 RX5 Audio in HI 33 LO Shield 5 6 RX6 Audio in HI 22 LO Shield 39 40 RX7 Audio in HI 23 LO Shield 7 8 RX8 Audio i...

Страница 56: ...eld 13 14 Fixed 4 Audio in HI 30 LO Shield 47 48 Fixed 5 Audio in HI 31 LO Shield 15 16 Fixed 6 Audio in HI 32 LO Shield 15 16 W1 activation 17 W2 activation W3 activation 31 32 W4 activation 33 35 34...

Страница 57: ...O active P1 P2 P3 P4 Speaker1 out HI LO LO Shield Control1 out Control2 out Control3 out Operator1 PTT in Operator1 Slaved in Operator1 Backup in Operator2 PTT in Operator2 Slaved in Operator2 Backup...

Страница 58: ...4460 03 Issue 11 January 2019 CANbus Connector Attach two lines between REU and ACUs for CANbus connection The protocol information on both busses is the same Is one CANbus line broken the second auto...

Страница 59: ...out Device Address Bit0 Device Address Bit1 Device Address Bit2 Device Address Bit3 Address Ground CAN1 in HI Reset in CAN1 in LO CAN1 in shield CAN2 in HI CAN2 in LO CAN2 in shield C G D F B H K J A...

Страница 60: ...Installation Becker Avionics Wiring REU6100 ACU610X 60 REU6100 DV64460 03 Issue 11 January 2019 Blank Page...

Страница 61: ...1 out shield Reset out Device Address Bit0 Device Address Bit1 Device Address Bit2 Device Address Bit3 Address Ground CAN1 in HI Reset in CAN1 in LO CAN1 in shield CAN2 in HI CAN2 in LO CAN2 in shield...

Страница 62: ...Installation Becker Avionics Wiring REU6100 ACU610X with Service Connector Option 62 REU6100 DV64460 03 Issue 11 January 2019 Blank Page...

Страница 63: ...CAN1 out LO CAN1 out HI CAN1 out shield Reset out Device Address Bit0 Device Address Bit1 Device Address Bit2 Device Address Bit3 Address Ground CAN1 in HI Reset in CAN1 in LO CAN1 in shield CAN2 in...

Страница 64: ...Installation Becker Avionics Wiring REU6100 ACU6100 Fixed Wing Version with Service Connector Option 64 REU6100 DV64460 03 Issue 11 January 2019 Blank Page...

Страница 65: ...DIM CON 2 to 27 5V DC 1 to GND DC 1 to 27 5V DC 2 to GND DC 2 A N B V H G S P D C E U F L T M K J R CAN2 out shield CAN2 out LO CAN2 out HI CAN1 out LO CAN1 out HI CAN1 out shield Reset out Device Ad...

Страница 66: ...Installation Becker Avionics Wiring REU6100 X 3XX ACU610X 66 REU6100 DV64460 03 Issue 11 January 2019 Blank Page...

Страница 67: ...t shield CAN2 out LO CAN2 out HI CAN1 out LO CAN1 out HI CAN1 out shield Reset out Device Address Bit0 Device Address Bit1 Device Address Bit2 Device Address Bit3 Address Ground CAN1 in HI Reset in CA...

Страница 68: ...Installation Becker Avionics Wiring REU6100 X 3XX ACU610X Glass Cockpit with Service Connector 68 REU6100 DV64460 03 Issue 11 January 2019 Blank Page...

Страница 69: ...d external memory module EM6100 overwrites the existing data from the REU6100 internal memory Before a replacement of a memory module EM6100 Save the already existing configuration data from REU6100 f...

Страница 70: ...more information refer to the software manual CSW6100 www becker avionics com downloads Intercom Output Level TX Devices The REU6100 has a variable output level from 0 07 1 5 V 150 adjustable with th...

Страница 71: ...e Recorder CVR The REU6100 has two cockpit voice recorder outputs for the combined mike and phone signal One from pilot One from copilot Alert Tones The REU6100 has eight predefined alert tones Each t...

Страница 72: ...hman function includes VOX level and volume level adjustments without access to a control device The winchman functionality can be given to any ACU610X or headset without installed ACU610X by the conf...

Страница 73: ...ion refer to the software manual CSW6100 www becker avionics com downloads Intercom Figure 22 Example Intercom Configuration IC Indications Cockpit Call Cabin Call 3rd IC Circuit The REU6100 supplies...

Страница 74: ...bin Standard Configuration Figure 23 Intercom Circuits Standard Configuration 2 10 18 2 IC Ring Line connected to the Cockpit Figure 24 Intercom Circuits IC Ring Line connected to the Cockpit Cockpit...

Страница 75: ...the marker channel is muted for 30 seconds The marker mute can be individual enabled for each operator in the configuration setup Back up Mode and Slave Mode The REU6100 can operate in back up and sl...

Страница 76: ...listen to radios which are not configured for multi transmit operation Guard Radio PTT Function The REU6100 has a guard radio PTT function for 2 guard radios The transmission of the guard radio is st...

Страница 77: ...r relay mode operation the transceiver must have a discrete output low active for call identification The headset in output of number HS5 and HS6 must be connected for internal use The alert tones 1 8...

Страница 78: ...e connected to one ACU from any other operator All control functions of the ACU are parallel valid for this headset operator except VOX functions mike sensitivity and phone output If transmit is enabl...

Страница 79: ...2 N A Call COM 7 TX7 8 Alert Tone 8 IC PTT Headset 6 TX PTT Headset 1 N A Call COM 8 TX8 o If a Headset without ACU is enabled in configuration setup and the IC TX PTT key feature is enabled o Maximum...

Страница 80: ...TX indication Alert Tone 6 HS4 IC PTT HS3 TX PTT Relay mode TX indication Alert Tone 7 HS5 IC PTT HS2 TX PTT Relay mode TX indication Alert Tone 8 HS6 IC PTT HS1 TX PTT Relay mode TX indication Winchm...

Страница 81: ...n priority setting The indication of the intercom ring status The isolation or connection commands of cockpit and cabin ring CALL control for all cabin users CALL indication for all cockpit users The...

Страница 82: ...the Aircraft Pinout service connector D Sub 9pol see Wiring REU6100 ACU610X with Service Connector Option page 61 Wiring REU6100 X 3XX ACU610X Glass Cockpit with Service Connector page 67 Figure 29 S...

Страница 83: ...od Line 0 7 1 5 V Audio 2 5 20 V PTT Mod Line 0 7 1 5 V Audio 2 5 20 V Audio 2 5 20 V Audio 2 5 20 V Audio 2 5 20 V Audio 2 5 20 V Audio 2 5 20 V Audio 2 5 20 V Audio 2 5 20 V Audio 5 40 V Audio 2 5 2...

Страница 84: ...Installation Becker Avionics Block Diagram DVCS6100 with Ground Crew 84 REU6100 DV64460 03 Issue 11 January 2019 Blank Page...

Страница 85: ...V PTT Mod Line 0 7 1 5 V Audio 2 5 20 V Audio 2 5 20 V Audio 2 5 20 V Audio 2 5 20 V Audio 2 5 20 V Audio 2 5 20 V Audio 2 5 20 V Audio 2 5 20 V Audio 5 40 V Pilot Cockpit Speaker PILOT Cockpit Speak...

Страница 86: ...Installation Becker Avionics Block Diagram DVCS6100 with Intercom Amplifier 86 REU6100 DV64460 03 Issue 11 January 2019 Blank Page...

Страница 87: ...od Line 0 7 1 5 V Audio 2 5 20 V Audio 2 5 20 V Audio 2 5 20 V Audio 2 5 20 V Audio 2 5 20 V Audio 2 5 20 V Audio 2 5 20 V Audio 2 5 20 V Audio 5 40 V Pilot P2 23 P2 6 P2 24 P2 28 P2 7 P2 12 P2 45 P2...

Страница 88: ...Installation Becker Avionics Block Diagram DVCS6100 with Glass Cockpit Application 88 REU6100 DV64460 03 Issue 11 January 2019 Blank Page...

Страница 89: ...2 5 20 V PTT Mod Line 0 7 1 5 V Audio 2 5 20 V Audio 2 5 20 V Audio 2 5 20 V Audio 2 5 20 V Audio 2 5 20 V Audio 2 5 20 V Audio 2 5 20 V Audio 2 5 20 V Audio 5 40 V Pilot Cockpit Speaker PILOT Cockpi...

Страница 90: ...Installation Becker Avionics Block Diagram DVCS6100 with Electronic Display Application 90 REU6100 DV64460 03 Issue 11 January 2019 Blank Page...

Страница 91: ...ination resistor RS422 25 m AWG24 twisted and shielded 120 on RX side between RX and RX RS232 3 m AWG24 twisted and shielded not necessary Figure 35 Table Cable Types for Multi REU Application Block D...

Страница 92: ...d glass cockpit For detailed information refer to the manuals ACU6100 I O manual Article No 0589 845 071 ACU6101 I O manual Article No 0614 564 071 CSW6100 I O manual Article No 0608 939 071 Software...

Страница 93: ...and shields connected properly to ground Check the movement of all controls to verify there is no interference Verify all screws are tight check if all connections are mechanically secured Power Suppl...

Страница 94: ...Installation Becker Avionics Post Installation Check 94 REU6100 DV64460 03 Issue 11 January 2019 Blank Page...

Страница 95: ...Circuits 99 3 16 IC Indications Cockpit Call Cabin Call 3rd IC Circuit 100 IC Ring Line connected to the Cabin Standard Configuration 100 IC Ring Line connected to the Cockpit 100 3rd IC Circuit for S...

Страница 96: ...sue 11 January 2019 3 2 Device Description Device Assignment This manual is valid for the following devices See page 37 Packing Transport Storage See page 36 Scope of Delivery See page 37 State of Del...

Страница 97: ...input for the PTT activation is the ACU610X user interface If some users have the same priority level the priority is given to the user who first push the Transmit PTT TX PTT o The Transmit PTT has a...

Страница 98: ...wo signal tones o The intercom request signal o The E call signal Both signals can be enabled or disabled by the configuration setup Some adjustments of the operating parameters are only available by...

Страница 99: ...oo when the volume control or VOX control on the ACU is changed Volume level adjustment o Push the volume level button for a short time 0 3 3 s the volume level is increased until the maximum value is...

Страница 100: ...Cockpit call on if isolated cabin user calls the cockpit 3rd IC circuit on if the 3rd IC circuit is on Details see Figure 41 Intercom Circuits 3rd IC Circuit for Special Mission Operation page 101 IC...

Страница 101: ...e predefined TX channel For all the navigation radios RX1 RX8 the voice filter is always inactive Some adjustments of the operating parameters are only available by the configuration setup For more in...

Страница 102: ...O manual Article No 0614 564 071 www becker avionics com downloads Intercom 3 23 Double Transmit and Multi Transmit Simulcast Mode The REU6100 can operate in double transmit or multi transmit simulcas...

Страница 103: ...adset in output of number HS5 and HS6 must be connected for internal use All alert tone inputs must be used for the relay operation For detailed information please read ACU610X manuals www becker avio...

Страница 104: ...uest direct to Becker Avionics Customer Service In the event of damage or a defect the entire device must be returned for repair The repair must be done by trained Becker Avionics personnel For releva...

Страница 105: ...Becker Avionics Operating Instructions Contact Data DV64460 03 Issue 11 January 2019 REU6100 105 Blank Page...

Страница 106: ...Utilization 11 Device Assignment 37 Dimensions 40 Installation 35 39 Non Warranty Clause 11 PTT Key 70 97 Units 9 Variants Overview 15 Warranty Conditions 11 We reserve the right to make technical ch...

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