22 September 2015
TorqLoc
#
1030395
BD Engine Brake Inc.
Plant Address: 33541 MacLure Rd. Abbotsford, BC, Canada V2S 7W2
U.S. Shipping Address: 88-446 Harrison St, Sumas, WA 98295 U.S. Mailing Address: P.O. Box 231, Sumas, WA 98295
Phone: 604-853-6096 | Fax: 604-853-8749 | Internet: www.bd-power.com
7
BPS
#4
Brake Power Signal
(Brown Wire)
The module is looking for the 12-volt positive signal that triggers the exhaust brake
to activate. Use the chart below and wiring diagrams at the back of this manual to
make the correct connection.
Brake System
Connection
BD Brake
(except Ford PowerStroke)
&
Pac Brake
(Dodge Application)
Posi-Tap
™ onto the wire leading from the
DFVI to the exhaust brake solenoid.
BD Brake
(Ford PowerStroke)
Cut the wire leading from the Throttle
Relay to the Control Valve for the exhaust
brake valve. Using a Blue Butt
connector, attach the
Brown wire
to the
wire
coming
from
the
Throttle
Switch/Relay (See “
#9
Engine Brake
” on
the page 9 for the connection to the wire
going to the Control Valve for the exhaust
brake.)
Pac Brake
(1994-97 Ford PowerStroke)
Posi-Tap
™ onto the blue wire running
from the toggle switch to the Vacuum
Control Solenoid.
Jacobs E-Brake
(Dodge 6BTA)
Posi-Tap
™ onto the black wire on the
wire harness at the throttle switch.
O/D SW
#5
Dodge Overdrive Switch
(White wire)
For 1994-98 Dodges, locate the
Lt. Green w/Orange Tracer
wire, or, the
Orange
w/White
on 1999-up Dodges, in the harness above the master brake cylinder
(
NOTE
: The same harness that the
VSS
wire is usually found) or PCM C3 Pin 13.
For 2004 Dodges, locate the Dark Green wire at the ECM on the driver side of the
engine. Pin 13 on the ECM C2 connector (50 pin).
2005 Dodge trucks do not have
an OD off wire and do not use this function.
Cut the
White
wire to length, while leaving some slack. Connect to the
overdrive
wire using a gray Posi-Tap
™ connector, or solder the
White
wire to
O/D
wire and
protect from elements (i.e. liquid electrical tape)
