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22 September 2015 

TorqLoc

1030395

 

 

 

BD Engine Brake Inc. 

Plant Address: 33541 MacLure Rd. Abbotsford, BC, Canada V2S 7W2 

U.S. Shipping Address: 88-446 Harrison St, Sumas, WA 98295    U.S. Mailing Address: P.O. Box 231, Sumas, WA 98295 

Phone: 604-853-6096  |  Fax: 604-853-8749  |  Internet: www.bd-power.com 

Transmission Quirks 

Some  Dodges  built  between  the  production  dates  of  09/95  to  04/96  have  had 
computers  that  the  programming  for  the  transmission  control  has  caused  some 
lock-up control problems and/or will cause the 

TorqLoc

 not to operate correctly.  If 

this  occurs,  the  computer  can  be  "re-flashed"  to  current  specifications  at  most 
Dodge dealerships, labor charges (usually 1/2 hour) may apply. 
 
Some  Dodges  that  are  of  the  1999-up  model  years  and  are  of  California 
specifications  may  require  the  Transmission  Relay  to  be  reinstalled  back  into  it's 
socket,  which  would  have  been  removed  in  the  "1996-up  Dodge  "TRANS"  Relay 
Bypass" section of this manual. 
 
Note  that  if  you  have  installed  the  unit  on  a  Ford  and  you  have  a  higher  autoloc 
unlock  speed  in  overdrive  or  drive,  you  most  likely  have  a  coast  clutch  problem  in 
the transmission.  A BD Pressureloc can help to prevent this. 
 
 
Other items installed that may effect the operation of the transmission may have an 
effect on the operation of the 

TorqLoc

 (i.e. auxiliary transmissions).  Please make 

this known if contacting the BD Technical Service Department. 
 

 

Compatibility With Other Exhaust Brake Brands 

For  the 

Down 

(

Green

  light)  position,  where  the 

TorqLoc

  module  will  keep  the 

convertor lock-up clutch engaged when the exhaust brake valve is activated (brake 
switch  turned  on  and  accelerator  pedal  at  idle  position),  most  of  the  provided 
diagrams, instructions and parts relate to the installation and operation of this unit in 
conjunction with any BD Exhaust Brake. 
 
In  this  manual,  we  have  provided  some  diagrams  and  additional  instructions  for 
some  of  the  other  systems  that  we  have  had  access  to  their  diagrams.    An 
installation in conjunction with any other system should only be done with instruction 
from  one  of  our  BD  Technicians,  with  wiring  diagrams  and/or  schematics  provided 
to them. Additional lead-time, parts and/or labor may be required.  
 
For Jacobs E-Brakes installed on Dodge trucks with the 24 valve ISB engines  and 
all  US  Gear  D-Celerator applications, ignore hooking up the 

TorqLoc

 to the brake 

wiring, and follow the wiring instructions as if there was no exhaust brake installed.  

 

NOTE  -  Pac  Brake  exhaust  brakes  only

:

 

If  the  truck  has  a  6BTA  12  valve 

engine  with  60lb  springs,  remove  the  Pac  Brake  valve  and  drill  out  the 
pressure relief hole from 9/32

” to 31/64”. This step is NOT required for the 24 

Valve engines or newer models. 
 

Содержание 1030395

Страница 1: ...P O Box 231 Sumas WA 98295 Phone 604 853 6096 Fax 604 853 8749 Internet www bd power com 1 B B D D T T o o r r q q L L o o c c Torque Convertor Control System Part 1030395 Installation Manual for the...

Страница 2: ...VES 17 US GEAR D CELERATOR BRAKES 17 NO EXHAUST BRAKE INSTALLED 17 AUTOLOC vs TORQLOC 18 Questions 19 WELCOME Thank you for purchasing the BD TorqLoc Kit This manual is to aid you with your installati...

Страница 3: ...er operation of the Dodge transmission the lock up clutch must be disengaged before the transmission will shift out of overdrive into 3rd gear The TorqLoc module compensates for this by disengaging th...

Страница 4: ...have an effect on the operation of the TorqLoc i e auxiliary transmissions Please make this known if contacting the BD Technical Service Department Compatibility With Other Exhaust Brake Brands For th...

Страница 5: ...n if the dip switches are already set for the application it s being installed on The LED Light Emitting Diode on the circuit board will show a Red light when the TorqLoc is functioning Once the unit...

Страница 6: ...at is a good ground LOCATION OF DODGE CUMMINS ECM HARNESSES VSS 3 Vehicle Speed Sensor Green wire Locate the VSS Vehicle Speed Sensor wire in the vehicles computer wiring harness see chart Run the Tor...

Страница 7: ...wire coming from the Throttle Switch Relay See 9 Engine Brake on the page 9 for the connection to the wire going to the Control Valve for the exhaust brake Pac Brake 1994 97 Ford PowerStroke Posi Tap...

Страница 8: ...e Blue wire to the blue Posi Lock heading back to the transmission Instead of connectors you could also solder the wires NOTE Some vehicles have more than one wiring harness on transmission Make Model...

Страница 9: ...lock up clutch disengages Turn the brake on and cruise again at a constant speed then let off the throttle and let the vehicle slow down below the set speed making sure the lock up releases below the...

Страница 10: ...where the automatic feature of the TorqLoc module is not desired or cannot be installed follow the same wiring instructions as in the previous pages except remove the long section of Brown wire on the...

Страница 11: ...ttle and let the vehicle slow down below the set speed making sure the lock up disengages once below the set speed If these situations fail to occur check the wiring to module and check terminal locat...

Страница 12: ...er s side battery Replace the TRANS relay see diagrams below or bottom of PDC cover with Copper Jumper This is not required on 1999 up California model trucks Some trucks may set various transmission...

Страница 13: ...Abbotsford BC Canada V2S 7W2 U S Shipping Address 88 446 Harrison St Sumas WA 98295 U S Mailing Address P O Box 231 Sumas WA 98295 Phone 604 853 6096 Fax 604 853 8749 Internet www bd power com 13 BD...

Страница 14: ...St Sumas WA 98295 U S Mailing Address P O Box 231 Sumas WA 98295 Phone 604 853 6096 Fax 604 853 8749 Internet www bd power com 14 BD TORQLOC WIRING DIAGRAMS BD BRAKES 1994 1998 DODGE 1988 94 FORD IDI...

Страница 15: ...41 MacLure Rd Abbotsford BC Canada V2S 7W2 U S Shipping Address 88 446 Harrison St Sumas WA 98295 U S Mailing Address P O Box 231 Sumas WA 98295 Phone 604 853 6096 Fax 604 853 8749 Internet www bd pow...

Страница 16: ...3541 MacLure Rd Abbotsford BC Canada V2S 7W2 U S Shipping Address 88 446 Harrison St Sumas WA 98295 U S Mailing Address P O Box 231 Sumas WA 98295 Phone 604 853 6096 Fax 604 853 8749 Internet www bd p...

Страница 17: ...2 U S Shipping Address 88 446 Harrison St Sumas WA 98295 U S Mailing Address P O Box 231 Sumas WA 98295 Phone 604 853 6096 Fax 604 853 8749 Internet www bd power com 17 BD TORQLOC WIRING DIAGRAMS PAC...

Страница 18: ...the overdrive turned off and the AutoLoc is turned on the transmission shifts from first to second to third and then locks up Anytime after the lock up has occurred and you take your foot off the acce...

Страница 19: ...lications No matter whose torque convertor you are using the converter clutch has only so much holding power if you exceed this you will start to slip the clutch thereby starting the demise of your co...

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