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XL-CP42Ax / XL-CP49Ax / XL-CP56Ax / XL-CP56Bx / XL-CP74Ax /  

XL-CP80Ax / XL-CP80Bx / XL-CP99Ax

Translation of the original manual with assembly and mounting instructions

Intended use

1

Safety instructions

2

Component overview

ENGLISH

374571G

02/22

•  Read these operating instructions thoroughly before putting the device into operation 

and keep them for future reference.

•  Do not use this product other than for its specified application.

•  The assembly, mounting, modification or retrofitting of sensors and the commissioning 

of pressure-sensitive edges may only be undertaken by persons who have completed 

relevant professional training and have been authorised to carry out such work.

• Pay attention to all local relevant electrical safety regulations!

•  Failure to follow these safety precautions may cause damage to sensor or objects, 

serious personal injury, or death. 

•  It is the responsibility of the equipment manufacturer to carry out a risk assessment 

and to install the system, in compliance with applicable local, national and internatio-

nal regulations, safety standards, codes and laws as well as the Machinery Directive 

2006/42/EC, should this apply.

•  Always consider the safety functions of your applications as a whole, never just in 

relation to one individual section of the system.

•  The installer is responsible for testing the system to ensure it meets all applicable 

safety standards.

Prior to starting installation or mounting, take the following safety precautions:

• Ensure that the device/installations cannot be switched on!

• Ensure that the power supply is disconnected!

• Cover any neighbouring live parts or remove them!

•  Before switching on the power supply, check the wiring as a precaution to prevent  

any damage or malfunction affecting the equipment connected to the product.

•  If you are leaving the installation site, make sure that the product is working properly 

and has been installed correctly. Explain to the building owner/operator the correct 

way of operating the industrial door and the product.

Sensor

Safety switching 
device

Pressure-sensitive edges

 are pressure-sensitive protection systems.

They are specified in accordance with and meet the requirements of standard  
EN ISO 13856-2. Pressure-sensitive edges consist of a 

sensor

 and a 

safety switching 

device

.

This manual describes the assembly and mounting of sensors of the XL series. These 
sensors are active switching profiles. They are made from flexible rubber and mounted 
on metal mounting profiles. In accordance with the standard EN ISO 13856-2, the use of 
this sensor for pressure-sensitive edges requires the use of a safety switching device 
(signal processing and output switching device) specified by BBC Bircher AG and 
subjected to the prescribed conformity assessment procedure.
The specifications of the various sensor types are listed in their data sheets. These are 
to be consulted for the selection of a suitable sensor.

Total length of the assembled sensor 

 = L 

total 

Length of the contact profile and mounting profile:

Total length 

minus 24 mm

   

Contact profile

    

Mounting profile, straight 
or

    

Mounting profile, 20°

   

Contact end piece

    Connection cable  

    Resistor plug 

   End cap

   End plugs (left / right)

ExpertSystem XL sensors

Open video tutorial here:

Содержание ExpertSystem XL-CP42A Series

Страница 1: ...t be switched on Ensure that the power supply is disconnected Cover any neighbouring live parts or remove them Before switching on the power supply check the wiring as a precaution to prevent any damage or malfunction affecting the equipment connected to the product If you are leaving the installation site make sure that the product is working properly and has been installed correctly Explain to t...

Страница 2: ...620 56A 3620 56B 3620 74A 3620 80A 3620 80B 3620 99A 3620 8 17 5 6 2 0 46 62 10 17 72 2 0 5 6 52 16 1 3 17 2 0 7 4 78 51 16 17 54 84 18 8 0 2 0 17 60 93 23 2 0 8 0 1 0 17 9 9 2 0 60 101 25 14 5 55 4 9 2 0 40 49A 3020 56A 3020 56B 3020 74A 3020 9 14 5 42 61 11 2 0 5 6 14 5 71 2 0 5 6 49 19 1 3 14 5 7 4 2 0 48 78 19 Mounting profiles Contact profile mounted on mounting profiles XL CP XL AP 3 Assembl...

Страница 3: ...d must remain inside their original packaging until used The components must be stored in a dry location Storage temperatures should be between 0 C and 40 C However the components can be stored at temperatures from 30 C to 60 C for short periods of time e g during transport Lcontact profile Ltotal 24 mm Ltotal total length of the sensor Rubber profile cutters XL Cut Risk of injury Follow the safet...

Страница 4: ...ece and removed the protective cover you should proceed with particular care and ensure that the working environment is kept clean and tidy until it is pressed into place Hold the profile shank at an acute angle and check for axial alignment when pressing the contact end piece in Flexible adhesive strips are supplied with the contact end pieces Apply a strip of adhesive to the center of the sealan...

Страница 5: ...measurement Connect the resistor plug and the cable actuate the sensor at several points Sensor actuated 500 Ω Sensor not actuated with XL RP8 resistor plug resistance between 8 0 and 9 0 kΩ Mounting profiles punched for quick fastening XL APxQ Mounting profiles solid XL APx Always cut at right angles Lmounting profile Ltotal 24 mm ...

Страница 6: ...n the clips as far as it will go To prevent damage place a suitable piece of wood between the mounting profile and the hammer do not hammer directly onto the face of the profile Never drive in the sensor with the end cap attached If an end cap has already been attached along with its fastening clip loosen and fold it back from the mounting profile then perform the mounting work specified in points...

Страница 7: ...tainers applying slight pressure Push on the profile hard from the front to check that it has been pressed in correctly The contact profile must not come away from the mounting profile at any point Turn out the end cap at the top Tip In case of limited accessibility one side of the contact profile can be fitted into the mounting profile prior to fixing the mounting profile This can be helpful for ...

Страница 8: ...ent installation and commissioning work 8 Contact Position the end cap and pull it over the profile Position the fastening clip and push it in as far as it will go Correct end position 5 1 Note for prefabricated XL sensors with integrated XRF TI radio transmitter If the XRF TI radio transmitter is integrated the operating instructions for this are enclosed with the sensor The end of the sensor to ...

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