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Bayne Thinline DTL 1116, Руководство по эксплуатации и запасным частям, Страница: 5 / 44

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Document Number:

  1900-0098 

Issue Date:

  01/15/08 

Revision No:

  003 

Page:

  5  of  44 

 

 

INSTALLATION INSTRUCTIONS ( WI-0211-A) 

Bayne 

THINLINE

 

® 

Premium Lift Systems

 

 
 
The following information is intended to be a 

GENERAL GUIDE

 to installing the 

Bayne

 

THINLINE

 

®

 lifter on a typical refuse truck.  Before starting the installation, read these 

instructions completely.  

ALWAYS

 use the proper tools, lift devices, and personal protective 

equipment to prevent injury while performing the installation. 
 

NOTE:

  If a 

Bayne

 

THINLINE

 

®

 Tap-In Kit was also acquired for this installation, refer to 

the installation instructions included in the Tap-In Kit manual for more detailed information. 
 
 

I.

 

Mounting lifter(s) on the truck :

 

 

1.

 

The truck should be emptied and cleaned before any installation.  The truck should 
be parked on a level solid surface, a concrete floor if possible. 

 
2.

 

All lights, tags, steps, etc. that will interfere with the installation should be removed 
and/or relocated. 

 
3.

 

Position the lifter(s) on the sill of the truck per 

figure I-1

 and mounting height 

drawing ( 

Appendix A

 ) and tack weld in place ( 

later in the installation procedure 

the final weld will be applied

 ). 

 
 

 

 

figure I-1 

Содержание Thinline DTL 1116

Страница 1: ...910 FORK SHOALS ROAD TOLL FREE 800 535 2671 GREENVILLE SC 29605 FAX 864 458 7519 WEBSITE www baynethinline com E MAIL sales baynethinline com LICENSED UNDER ONE OR MORE OF THE FOLLOWING U S AND CANADI...

Страница 2: ...ns 5 III THINLINE Operation Instructions 12 IV THINLINE Diverter Valve Information 13 V THINLINE Maintenance Instructions 15 VI THINLINE Actuator Assembly Instructions 16 VII Trouble shooting Chart 25...

Страница 3: ...faceplate is normally at 45 degrees in the dump position and extends 13 to 15 from the back of the mainframe into the hopper or container opening This places the cart or barrel 16 to 18 into the truc...

Страница 4: ...ar limited warranty from date of delivery on all units and models when properly maintained and operated within the recommended cycle time All lift units and parts are inspected by our Quality Control...

Страница 5: ...NOTE If a Bayne THINLINE Tap In Kit was also acquired for this installation refer to the installation instructions included in the Tap In Kit manual for more detailed information I Mounting lifter s o...

Страница 6: ...led paint the mounting bracket s to match the truck color 4 After the paint has dried reassemble the hand valve assembly s on the mounting bracket s figu re I 2 III Mounting diverter valve on the truc...

Страница 7: ...ns Before attempting any hydraulic connections turn the truck s engine off and release all hydraulic pressure from the system Refer to the hydraulic layouts figure I 3 and hydraulic schematics Appendi...

Страница 8: ...t the weld plates to match the truck color 9 After the paint has dried reassemble the hose clamp assemblies around the hoses V Adjusting relief valve settings The diverter valve 1 figure I 4 supplies...

Страница 9: ...ge 3 and turn the adjustment screw clockwise until it bottoms out 4 Start the truck s engine and engage the hydraulic system 5 Turn the truck s engine off and release all hydraulic pressure from the s...

Страница 10: ...the handle on the hand valve with pressure gauge installed at the IN port in the down position to show pressure on the gauge b Turn the pressure relief adjusting screw on the lifter circuit relief val...

Страница 11: ...aulic pressure gauge in the IN port of the other hand valve as shown in figure I 5 start the truck s engine engage the hydraulic system and repeat step 13 11 The hydraulic circuit pressures are now se...

Страница 12: ...he cycle of the cart lifter are as follows 1 START The cart to be dumped is placed on the lifter 2 ACTUATOR DUMP The rotary actuator cycles to dump the contents of the drum into the hopper 3 ACTUATOR...

Страница 13: ...bypassed to the OUT port The operation of the diverter valve does not require the use of a tank line to be run to the T port However the efficiency of the block will be significantly increased if a t...

Страница 14: ...rential pressure sensing valve needing 80 psi to initially open and allow the flow regulators function The path of the lubrication oil is therefore stopped because the valve does not open When the oil...

Страница 15: ...NE LIFT SYSTEM COMES CLEAN FROM THE FACTORY IF REMOVED BE SURE THE HOSES CYLINDER AND FITTINGS ARE CLEAN BEFORE RE INSTALLING THEM ON THE UNIT Inspect your cart lifter on a weekly basis for loose bolt...

Страница 16: ...which to assemble the Rotary Actuator Be sure that all parts are thoroughly clean and dry before starting assembly NOTE All torque values given apply to clean dry threads only Follow these directions...

Страница 17: ...er races 10 with a mild solvent and dry completely Spray the inner race contact area shown in figure A 3 at each end of the pinion shaft and the inside diameter of the inner race thoroughly with LOCTI...

Страница 18: ...up away from the table with the center line of the key ways pointing toward the center of the tapped hole shown in figure A 4 Center the pinion in the actuator body figure A 4 5 Coat the head portion...

Страница 19: ...g down toward the table and very slightly back toward the mounting flanges on the actuator body as shown in figure A 6 figure A 6 7 Coat one end of the actuator tubes 3 fig A 13 around the seal area w...

Страница 20: ...l port positioned to the left as shown in figure A 13 Using a rubber mallet tap the tube cap over the tubes until the tubes seat in the cap making sure that the seals remain in place 10 Place the tube...

Страница 21: ...in the tube cap as shown in figure A 13 Attach the rack cap to the actuator body using the socket head bolts 22 fig A 13 and lock washers 26 Torque the bolts to 90 ft lb in the sequence shown in figur...

Страница 22: ...the groove Use fingers to carefully press the seal completely into the groove as shown in figure A 11 Be careful not to score or scratch the sealing surface during the installation Install the bearing...

Страница 23: ...p 5 and back toward the mounting flanges on the actuator body Hand tighten only at this time 22 Install the rack cap extension tube assembly 29 fig A 13 between the 90 fitting in the rack cap and the...

Страница 24: ...Document Number 1900 0098 Issue Date 01 15 08 Revision No 003 Page 24 of 44 ACTUATOR ASSEMBLY figure A 13...

Страница 25: ...er circuit relief in diverter valve 3 Check and adjust pressure on truck system relief and full system relief in diverter valve 4 Replace hand valve Lifter operates extremely slow 1 Engine idle too lo...

Страница 26: ...verter valve 3 Consult truck maintenance manual 4 Ensure there is proper flow throughout the hydraulic system Remove any restrictions 5 Remove flow regulator cartridge from diverter valve body and cle...

Страница 27: ...ORRECTIVE ACTION Actuator leaking oil around pinion shaft 1 Worn pinion shaft seals 1 Install pinion seal kit Actuator leaking oil around piston tubes or rack cap 1 Worn seals in actuator 1 Install ac...

Страница 28: ...Document Number 1900 0098 Issue Date 01 15 08 Revision No 003 Page 28 of 44 APPENDIX A Assembly drawings and part numbers...

Страница 29: ...Document Number 1900 0098 Issue Date 01 15 08 Revision No 003 Page 29 of 44...

Страница 30: ...Document Number 1900 0098 Issue Date 01 15 08 Revision No 003 Page 30 of 44...

Страница 31: ...Document Number 1900 0098 Issue Date 01 15 08 Revision No 003 Page 31 of 44...

Страница 32: ...Document Number 1900 0098 Issue Date 01 15 08 Revision No 003 Page 32 of 44...

Страница 33: ...Document Number 1900 0098 Issue Date 01 15 08 Revision No 003 Page 33 of 44...

Страница 34: ...Document Number 1900 0098 Issue Date 01 15 08 Revision No 003 Page 34 of 44...

Страница 35: ...Document Number 1900 0098 Issue Date 01 15 08 Revision No 003 Page 35 of 44...

Страница 36: ...Document Number 1900 0098 Issue Date 01 15 08 Revision No 003 Page 36 of 44...

Страница 37: ...Document Number 1900 0098 Issue Date 01 15 08 Revision No 003 Page 37 of 44...

Страница 38: ...Document Number 1900 0098 Issue Date 01 15 08 Revision No 003 Page 38 of 44...

Страница 39: ...Document Number 1900 0098 Issue Date 01 15 08 Revision No 003 Page 39 of 44...

Страница 40: ...Document Number 1900 0098 Issue Date 01 15 08 Revision No 003 Page 40 of 44...

Страница 41: ...Document Number 1900 0098 Issue Date 01 15 08 Revision No 003 Page 41 of 44...

Страница 42: ...Document Number 1900 0098 Issue Date 01 15 08 Revision No 003 Page 42 of 44...

Страница 43: ...Document Number 1900 0098 Issue Date 01 15 08 Revision No 003 Page 43 of 44...

Страница 44: ...Document Number 1900 0098 Issue Date 01 15 08 Revision No 003 Page 44 of 44...

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