Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • USA • 1-800-233-2155 • 1-469-326-9400 • www.nightstick.com
INS-XPR-5582-18
09-04-2018
Instruction Manual
INTEGRITAS™ XPR-5582
Please read these instructions before using your Nightstick XPR-5582
They include important safety information and operating instructions.
THE XPR-5582 IS APPROVED FOR USE
CLASS I DIV 2 GRPS A-D T3
CLASS II & III DIV 2 GRPS F-G T135°C
CLASS I ZONE 2 Group IIC T3
-20ºC ≤ Tamb ≤ +40ºC
3.7V/Cell 5582-BATT
INTRINSICALLY SAFE
SECURITE INTRINSEQUE
Bayco Products, Inc. XPR-5582
ID 4003544
640 S. Sanden Blvd., Wylie, TX 75098
WARNING: Risk of ignition - Do not open in a hazardous area.
AVERTISSEMENT: Ne pas ouvrir dans une zone dangereuse.
WARNING: Risk of ignition - Do not charge batteries in a hazardous area.
AVERTISSEMENT: Danger d’inflammation - Ne pas charger les piles dans une
zone dangereuse.
WARNINGS - INTRINSICALLY SAFE
y
Warning: To prevent ignition of a hazardous atmosphere, do not locate the charger for
this product in the hazardous environment. The charger for this product must be located
in an area known to be non-hazardous ONLY.
y
Warning: To prevent ignition of a hazardous atmosphere, do not attempt to charge this
product in the hazardous environment. This task must ONLY be performed in an area
known to be non-hazardous.
y
Warning: Lithium-ion batteries must be used and charged properly. Improper use can
result in serious injury, fire, or death.
y
Warning: Use only the included and approved 5582-BATT rechargeable battery pack
from Bayco Products.
y
Warning: Do NOT attempt to use any other rechargeable or non-rechargeable
batteries with this light.
y
Warning: To prevent ignition of a hazardous atmosphere, do not open the lens bezel
in the hazardous environment. This task must ONLY be performed in an area known to
be non-hazardous.
y
Warning: When exchanging the rechargeable battery pack, use only the approved
5582-BATT rechargeable battery pack from Bayco Products.
y
Warning: To prevent ignition of a hazardous atmosphere, the rechargeable battery
pack must only be exchanged in an area known to be non-hazardous.
y
Warning: Do not expose the rechargeable battery pack to water or salt water, or allow
the battery pack to get wet.
y
Warning: Do not store the rechargeable battery pack with metallic objects that may
cause a short circuit.
y
Warning: Substitution of components may impair intrinsic safety.
SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY
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For personal safety, always confirm the rating of any known hazardous or potentially
hazardous location where the light is to be used.
INITIAL USE
Warning: To prevent ignition of a hazardous atmosphere, do not attempt to charge
this product in the hazardous environment. This task must ONLY be performed in
an area known to be non-hazardous.
Fully charge the XPR-5582 before the first use, or if the battery is new or has been
unused for several months. The maximum charge time required is approximately 6 hours.
DAILY USE
WARNING: TO PREVENT IGNITION OF A HAZARDOUS ATMOSPHERE, DO NOT
ATTEMPT TO CHARGE THIS PRODUCT IN THE HAZARDOUS ENVIRONMENT.
THIS TASK MUST ONLY BE PERFORMED IN AN AREA KNOWN TO BE NON-
HAZARDOUS.
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Use only the supplied Nightstick charger, 5582-BATT rechargeable battery pack and
AC or DC adapter. For best performance, charge the 5582 when the flashlight beam
starts to dim.
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Connect the AC power adapter to the charger. The LED indicator will not be illuminated
at this point.
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With the flashlight facing forward, slide the 5582 into the charger until the contacts
snap into place.
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The LED indicator changes to constant red indicating the 5582 is properly inserted
into the charger and is charging. The LED indicator remains red until the battery is fully
charged. At full charge, the LED indicator turns green.
y
The total time to fully charge the 5582 varies depending on the remaining charge in
the battery pack.
y
To confirm a full charge, keep the 5582 in the charger and turn it on. The LED indicator
will change to red. Turn off the 5582. If the 5582 is fully charged, the LED indicator will
turn green. If not, it remains red until the charge is completed and the LED indicator turns
green. The 5582 will now be fully charged.
REPLACING LITHIUM-ION RECHARGEABLE BATTERY
While it is highly unlikely that the Lithium-ion Rechargeable Battery Pack for the XPR-
5582 will need replacement, the product is designed to allow the end user to replace it if
needed. To replace the rechargeable battery pack, carefully follow the instructions below:
WARNING: WHEN EXCHANGING THE RECHARGEABLE BATTERY PACK, USE
ONLY THE APPROVED 5582-BATT RECHARGEABLE BATTERY PACK FROM
BAYCO PRODUCTS.
WARNING: TO PREVENT IGNITION OF A HAZARDOUS ATMOSPHERE, THE
RECHARGEABLE BATTERY PACK MUST ONLY BE EXCHANGED IN AN AREA
KNOWN TO BE NON-HAZARDOUS.
y
Loosen the screws located on the bottom of the light and remove the plate to expose
the battery pack.
y
The battery is connected to the light with a wire that has a snap connector. Remove the
battery pack from the light by first disconnecting the wires that snap together.
y
Using only the approved replacement 5582-BATT rechargeable battery pack from
Bayco Products, place the new battery pack into the housing and reconnect the wires.
y
Replace the base plate and tighten all the screws. CAUTION: Do NOT overtighten the
screws. Doing so may damage the threads and impact the light’s intrinsic safety.
OPERATION
Turn Light On/Off:
Press and release the flashlight switch. The light will turn on in high brightness mode.
Press and release to turn off.
Select Brightness Level:
Press and hold the flashlight switch. The light will cycle from high to low and back at a
rate of approximately one mode per second and will continue to cycle while the switch is
held down. Release the switch when the desired brightness level is reached.
Rear Light:
The rear green LED light stays on while flashlight is in operation regardless of
mode selected.
WARRANTY
LIMITED LIFETIME WARRANTY
Bayco Products, Inc. warrants this product to be free from defects in workmanship
and materials for the original purchaser’s lifetime. The Limited Lifetime Warranty includes
the LEDs, housing and lenses. Rechargeable batteries, chargers, switches, electronics
and included accessories are warranted for a period of two years with proof of purchase.
Normal wear and failures which are caused by accidents, misuse, abuse, faulty installation
and lightning damage are excluded.
We will repair or replace this product should we determine it to be defective. This is the
only warranty, expressed or implied, including any warranty of merchantability or fitness
for a particular purpose.
For a complete copy of the warranty, go to www.nightstick.com/nightstick-product-
support/warranties. Retain your receipt for proof of purchase.
