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P/N 752-648  Rev. 20121017 IR 

 

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Introduction and Background Information 

The Model DS24041-AA-S5 is a special configuration of the BatteryMINDer 3-stage battery charger 
specifically calibrated for lead-acid aircraft batteries only. Audio Authority, in collaboration with VDC 
Electronics, has incorporated this award-winning technology as an option into the 2800 Series Ground 
Power Units for general aviation aircraft.  

It is designed to gently charge aircraft batteries as completely as possible and then continuously maintain 
them at their maximum charge. While in this maintenance or float mode, the BatteryMINDer employs 
patented technology to modulate high-frequency pulses to the battery to break up and dissolve the lead 
sulfates that naturally form on the battery plates. This sulfation process reduces battery capacity and is 
made worse by extended periods of inactivity, high heat, and poor maintenance. Aviation batteries must 
maintain a minimum of 80 or 85% of their rated capacity to be airworthy, or legal for flight.  

The BatteryMINDer’s continuous desulfation can actually reverse the battery aging process, which will 
restore capacity and significantly extend the useful life of aircraft batteries. The BatteryMINDer is 
designed and intended for full-time continuous-duty use. It is recommended that it be kept connected 
whenever the aircraft is in hangar storage to maintain and condition the battery. 

To prevent over or undercharging, the aviation BatteryMINDer automatically adjusts its output in 
response to an ambient temperature sensor, incorporated into the special output cable.  

A Model BM-AIK1 Airframe Interface Kit is supplied and contains the aviation-grade parts and 
instructions necessary for a FAA-licensed mechanic to install a simple wiring harness to access the 
battery on a certified aircraft. This harness provides a mating polarized plug for quick connect and 
disconnect of the BatteryMINDer from the aircraft. An airframe log entry is all that is required to 
document this minor alteration and return the aircraft to service. 

The BatteryMINDer’s “plug-n-run” design requires no input from the operator, or if line power is lost. 
Make ust one connection to the aircraft, turn it on, and leave. Operation is completely automatic. 

Faithful use of the BatteryMINDer will provide maximum starting power every time, important for all 
aircraft, but especially for turbine starts. 

 

 

IMPORTANT SAFETY PRECAUTIONS 

WARNING 

TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR PERSONAL INJURY, OBSERVE 

THE FOLLOWING: 

1)

 

Do not expose charger to moisture or precipitation. It is designed to operate ONLY INDOORS. 

2)

 

USE of any attachment not specifically recommended by the battery charger manufacturer for use 
with this exact model of charger may result in additional risk of fire & electric shock or personal 
injury.  

3)

 

Do not use charger if it receives a sharp blow, is dropped, or damaged. 

4)

 

Charger contains no serviceable parts. If it fails for any reason, return it to Audio Authority Corp for 
repair or replacement. 

5)

 

WARNING - RISK OF EXPLOSIVE GASES

. Whenever you work near a lead-acid battery, there 

are inherent risks and dangers that must be managed and mitigated. Batteries generate explosive gases 
during normal operation, therefore it is of utmost importance that the operator be familiar with, refer 
to, and follow the instructions in this manual exactly 

to reduce the risk of battery explosion. 

Additionally, follow the instructions published by the battery and aircraft manufacturer. Review and 
abide by all safety & cautionary product markings.  

Содержание DS24041-AA-S5

Страница 1: ...tions of the BatteryMINDer a product of VDC Electronics integrated into our Ground Power Units GPUs Its circuitry operation and warranty are unchanged but the packaging implementation and wiring conne...

Страница 2: ...ation grade parts and instructions necessary for a FAA licensed mechanic to install a simple wiring harness to access the battery on a certified aircraft This harness provides a mating polarized plug...

Страница 3: ...for any other purpose including powering a low voltage electrical system Do not use to recharge common dry cell household batteries as they may explode and cause injury and damage property Preparing...

Страница 4: ...certified aircraft to connect your BattteryMINDer Just hand the kit to your licensed mechanic to install as a minor alteration and return your aircraft to service with a simple log entry Controls Indi...

Страница 5: ...ED disconnect BatteryMINDer from aircraft battery Check for short circuit or reverse battery polarity Resolve problem before continuing Verify Charge Float indicator lights GREEN If indicator is not i...

Страница 6: ...lead acid battery and the charger Your GPU Charger includes a kit of aviation grade components for this purpose Model BM AIK1 Airframe Interface Kit Provide this kit to your FAA licensed aircraft mech...

Страница 7: ...ndicator will show whether battery is less than 22 Volts YELLOW or greater than 22 Volts GREEN 8 Verify Charge Float indicator lights GREEN If indicator is not illuminated charger is not engaged If ch...

Страница 8: ...5 29 27 8 26 6 75 24 28 2 27 0 65 18 28 5 27 5 55 13 28 5 27 9 45 7 29 2 28 3 40 4 29 8 28 8 The values shown in RED are based on date supplied by Concorde Battery Co Sept 2010 Values for batteries fr...

Страница 9: ...eive the majority of the desulfation pulse energy Test each cell of filler cap batteries using an accurate temperature compensated hydrometer Test sealed no filler caps batteries using an accurate DIG...

Страница 10: ...ance Float mode for 72 hours or more then attempt to charge again 2 Battery may be so large it requires a second full recharge Repeat charge cycle by pressing and holding Start Stop Reset switch for 5...

Страница 11: ...ess than 21VDC Soft start charging output current control 4A mode 4 0 25 A DC Soft start charging Timeout 6 0 25 Hours Stops charge if battery cannot be charged over 21 volts after 6 hours Power Statu...

Страница 12: ...t for FIVE years from date of retail purchase against defective material or workmanship and will be repaired or replaced at no charge We make no warranty other than this limited warranty and expressly...

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