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60

P1512120 R3

Problem

Cause

Solution

Conveyor belt loose.

Belt stretches over time.

Re-tension belt, see Belt Tension in
Maintenance.

If belt is fully tensioned, you may need to
shorten belt and re-lace, see Belt Relacing
in Maintenance.

Grain leaking from
conveyor hopper.

Belt not aligned (centered).

Align belt, see Belt Alignment in
Maintenance.

Flashing installed incorrectly
or worn.

Inspect flashing for wear and replace if
required.

Hopper cloth worn or
damaged.

Replace damaged hopper cloth.

When equipped:

Transition

filler rings are worn.

Replace transition filler rings.

Hopper cloth
collapsing under grain.

Misaligned or broken spring
(s).

Check spring installation and repair as
required.

Pivot shafts improperly
installed.

On some machines, switching pivot shafts
left to right will increase hopper tension.

Grain leaking from
conveyor discharge
between belt and
tube.

Belt not aligned (centered).

Align belt, see Belt Alignment in
Maintenance.

Grain leaking from
conveyor discharge
between hood and
belt.

Belt speed is too fast, hood
plugging.

Decrease belt speed, see Belt Speed in
Operation.

U-clamps or brackets
sliding on tube.

U-clamps or brackets not
properly crimped to tube.

Contact dealer or Batco to correct
positioning.

Drive

Problem

Cause

Solution

Drive making noise.

Slipping drive belt.

Tighten belts, see Drive Belt Tension in
Maintenance.

Hot shaft, pulley or bearing.

Overheated components indicate a failed
bearing that must be repaired.

7. TROUBLESHOOTING

PORTABLE GRAIN BELT CONVEYOR – S-DRIVE FIELD LOADER

Содержание 1314LP

Страница 1: ...us injury death or property damage Keep manual for future reference Part Number P1512120 R3 Revised August 2017 Portable Grain Belt Conveyor S Drive Field Loader Operator s Manual This manual applies...

Страница 2: ...quired for this product This product has been designed and constructed according to general engineering standards other local regulations may apply and must be followed by the operator Use the sign of...

Страница 3: ...14 2 Electric Motor Safety 12 2 14 3 Hydraulic Power Safety 13 2 15 Tire Safety 14 2 16 Battery Safety 14 2 17 Personal Protective Equipment 15 2 18 Safety Equipment 15 2 19 Safety Decals 16 2 19 1 D...

Страница 4: ...Inspect the Hopper Flashing 49 6 9 Check the Roller Bearings 49 6 10 Check the Roller Lagging 49 6 11 Tension the Conveyor Belt 49 6 11 1 S Drive Pinch Roller 50 6 12 Align the Conveyor Belt 50 6 12...

Страница 5: ...documentary evidence that this manual was provided with the equipment 1 1 Serial Number Location Always give your dealer the serial number on your conveyor shown below when ordering parts or requestin...

Страница 6: ...e conveyor Handling grain pulse crops treated seeds or other similar materials Handling fertilizer when strict operation and cleanout procedures are followed as noted in Operation section Use in any o...

Страница 7: ...the SAFE use and maintenance of your conveyor YOU must ensure that you and anyone else who is going to work around the conveyor understands all procedures and related SAFETY information contained in t...

Страница 8: ...attached to tow bar or resting on ground Do not raise intake end above tow bar height Empty the conveyor and fully lower before moving 2 6 Rotating Parts Safety Keep body hair and clothing away from...

Страница 9: ...fety Keep guards in place and do not operate unless all guards are in place Do not walk on step on or damage guards Lock out power before removing a guard Ensure all guards are replaced after performi...

Страница 10: ...eated properly in cable sheaves and cable clamps are secure Tighten brake lock by turning winch handle clockwise at least two clicks after lowering the conveyor Lower the conveyor fully before towing...

Страница 11: ...aking and oncoming traffic Always use hazard warning flashers on tractor towing vehicle when transporting unless prohibited by law Do not allow riders on the conveyor or towing vehicle during transpor...

Страница 12: ...Power Source Electric motors and controls shall be installed and serviced by a qualified electrician and must meet all local codes and standards A magnetic starter should be used to protect your moto...

Страница 13: ...backstop when searching for hydraulic leaks and wear proper hand and eye protection Check all hydraulic components are tight and in good condition Replace any worn cut abraded flattened or crimped hos...

Страница 14: ...erated at speeds higher than their rated speed Keep wheel lug nuts tightened to manufacturer s recommendations Never reinflate a tire that has been run flat or seriously under inflated without removin...

Страница 15: ...lp protect your head Steel Toe Boots Wear steel toe boots to protect feet from falling debris Work Gloves Wear work gloves to protect your hands from sharp and rough edges Dust Mask Wear a dust mask t...

Страница 16: ...he backing paper 3 Align the decal over the specified area and carefully press the small portion with the exposed sticky backing in place 4 Slowly peel back the remaining paper and carefully smooth th...

Страница 17: ...P1512120 R3 17 Figure 2 Conveyor Safety Decal Locations if equipped with hydraulic winch if equipped with hand winch PORTABLE GRAIN BELT CONVEYOR S DRIVE FIELD LOADER 2 SAFETY...

Страница 18: ...18 P1512120 R3 Figure 3 S Drive Safety Decal Locations Figure 4 Electric S Drive Safety Decal Locations 2 SAFETY PORTABLE GRAIN BELT CONVEYOR S DRIVE FIELD LOADER...

Страница 19: ...P1512120 R3 19 Figure 5 Gas S Drive Safety Decal Locations Figure 6 Gas Under Mount Kit Safety Decal Locations PORTABLE GRAIN BELT CONVEYOR S DRIVE FIELD LOADER 2 SAFETY...

Страница 20: ...20 P1512120 R3 Figure 7 Mover Kit Safety Decal Locations P1513057 P1513040 P1513058 P1513036 2 SAFETY PORTABLE GRAIN BELT CONVEYOR S DRIVE FIELD LOADER...

Страница 21: ...R Country of Origin Part Number P1513038 WARNING To prevent serious injury or death Keep away from rotating cable drum and winch cable Inspect lift cable periodically replace if damaged Inspect cable...

Страница 22: ...Origin Part Number P1513037 WARNING TRANSPORT HAZARD To prevent serious injury or death Securely attach equipment to vehicle with correct pin and safety chains Use a tow vehicle to move equipment To p...

Страница 23: ...Children and untrained personnel must be kept outside of the work area Do not modify the equipment Keep in good working order If the manual guards or decals are missing or damaged contact factory or d...

Страница 24: ...ise intake end above tow bar height Empty conveyor and fully lower before moving Country of Origin Part Number P1513002 WARNING ENTANGLEMENT HAZARD To prevent serious injury or death Keep body hair an...

Страница 25: ...ury or death Only qualified personnel should service electrical components Disconnect and lockout power before inspecting or servicing unit Keep electrical components in good repair ELECTROCUTION HAZA...

Страница 26: ...t belt tension and do not attempt to adjust belt tracking with the take up roller To set correct belt tension While conveyor is running empty fully tighten nut against the pretensioner take up pipe so...

Страница 27: ...P1512120 R3 27 Table 1 Safety Decals continued Part Number Description P1513057 3 5 4 6 1 2 P1513058 2 3 4 5 6 1 PORTABLE GRAIN BELT CONVEYOR S DRIVE FIELD LOADER 2 SAFETY...

Страница 28: ...To prevent serious injury or equipment damage before towing Lift up wheel frame completely and secure with safety chain Pull handle to disengage drive wheel motors TRANSPORT HAZARD WARNING Country of...

Страница 29: ...d transporting Electrocution can occur without direct contact Fully lower the conveyor before transporting and only raise when next to storage facility Attach to towing vehicle with a pin and retainer...

Страница 30: ...with slight tension on the lift cable Refer to Lowering procedure 2 Place and secure hitch pin and safety chain The safety chain should be threaded and form a cradle that will prevent the conveyor fro...

Страница 31: ...e conveyor when raising or lowering Move the conveyor into position slowly Do not unhitch and attempt to move by hand Do not leave tube in raised position when not in use 4 2 Positioning the Conveyor...

Страница 32: ...under the hopper 6 Place chocks in the front and back of each wheel and anchor the intake end 4 3 Positioning the Conveyor with a Mover Kit When equipped with a Mover Kit Before Operating the Mover Ki...

Страница 33: ...to position the conveyor Raise the conveyor discharge end only for final positioning such as when next to a storage bin or grain truck Figure 10 Mover Kit Controls If Operating the Mover Kit in Tempe...

Страница 34: ...ts are tight enough to prevent the handle from engaging If they are not tight enough damage to the gears and motor will result 4 4 Hand Winch Operation When equipped with a Hand Winch Before using the...

Страница 35: ...or Dirt in the hydraulic system can damage the winch motor and can cause failure of the system 2 Connect the hydraulic hoses and ensure the connections are tight 3 Start tractor and idle at low rpm En...

Страница 36: ...Do not position the conveyor at an angle steeper than the grain will roll back angle of repose of the material to be moved Note The lower the angle the greater the capacity of the conveyor The follow...

Страница 37: ...eyor Operating Angles Table 3 Maximum Conveying Angles for Grains Grain Maximum Conveyor Operating Angle degrees Flax 24 Lentils 29 Mustard 26 Oats 28 Peas 30 Rice 36 PORTABLE GRAIN BELT CONVEYOR S DR...

Страница 38: ...Conveyor Operating Angle degrees Rye 25 Soybeans 28 Sunflower 22 Triticale 23 Wheat 26 Alfalfa Pellets 34 Barley 25 Canary Seed 26 Chickpeas 30 Corn 26 Shelled Corn dry 25 Shelled Corn wet 28 Cotton...

Страница 39: ...lignment does not vary under loaded conditions See Maintenance Section for alignment instructions 3 Check the conveyor belt tension See Maintenance Section for tension instructions 4 Check the drive b...

Страница 40: ...ht enough to not slip on the drive pulley If the belt is too loose it will slip lowering power transfer from the engine and possibly causing a squealing sound If the belt is too tight it will cause ex...

Страница 41: ...tact your dealer or the factory for the appropriate drive components to give the recommended belt speed If the belt speed is too low conveyor may leak around transition area 5 7 Emergency Shutdown In...

Страница 42: ...free operation Failure to clean out the conveyor can cause build up of product on the belt and roller shafts causing spillage roller misalignment and excess wear damage to the belt Failure to lock out...

Страница 43: ...p ensure that any product that may be under the belt will be cleaned out and prevent build up Do not attempt to manually remove build up while conveyor is running 2 Next run the belt at low idle and i...

Страница 44: ...the next season To ensure a long trouble free life this procedure should be followed when preparing the unit for storage 1 Remove all residual material from the hopper and the tube 2 Stop the machine...

Страница 45: ...formed to replace worn or damaged components and complete required annual maintenance 8 Store in an area that is dry level free of debris and away from human activity Store inside if possible 9 Cover...

Страница 46: ...rized parts will void warranty If in doubt contact Batco or your local dealer Before attempting maintenance of any kind Lower the conveyor fully Chock wheels Support tube if performing maintenance on...

Страница 47: ...able on page 57 6 15 Replace the Conveyor Belt on page 53 Section 6 22 Pinion Gear Adjustment on page 57 6 3 Visually Inspect the Equipment Check the following during a visual inspection 1 Ensure all...

Страница 48: ...l Insert an improvised dipstick rolled paper or plastic tie into the oil filler hole to determine the oil level 2 Note the level and the condition of the oil Maintain oil level at half full center of...

Страница 49: ...ith a damaged roller will result in a damaged conveyor belt 6 11 Tension the Conveyor Belt Adjusting your conveyor belt for proper tension helps to ensure trouble free operation and long belt life The...

Страница 50: ...should not normally require adjustment 1 Do not tighten nuts Bearing nuts must remain wiggle loose 2 Tighten pinch spring if loose 3 Confirm that the pinch roller and drive roller are flush Figure 18...

Страница 51: ...n before adjusting the rollers Some belts may have uneven edges appearing misaligned To Align the Belt If your belt is tracking off center follow the sections and steps in the order following to cente...

Страница 52: ...the power source 5 If the belt has centered move to next step If not repeat Step 2 to Step 4 until the belt is centered 6 Tighten the bearing bolts and jam nut if equipped 7 Replace any guards that we...

Страница 53: ...re one clip shorter than the belt width For example the lacing for a 15 wide belt is 14 clips Center the lacing on the belt and install the lacing as per instructions on the lacing tool 6 Reattach the...

Страница 54: ...If required use a ratchet strap clamped to both ends of belt to cinch belting ends together Figure 24 on page 54 Figure 24 Using the Ratchet Strap 9 Install the lacing pin and crimp the retainer clips...

Страница 55: ...or residue is gone 3 Provide sufficient time for the water to drain from the conveyor 6 17 Tension the Drive Belts When equipped 1 Remove guard and push on the center of the belt span with a force of...

Страница 56: ...e the Drive Belts When equipped 1 Fully loosen the drive belts 2 Remove and replace the old belts 3 Tighten the drive belts as described in Belt Tension 4 Align the drive belts as described in Belt Al...

Страница 57: ...on the gears Occasionally oil the bushings drum shaft and ratchet 5 Do not get oil or grease on brake discs 6 Replace brake discs if less than 1 16 1 6 mm thick 7 Check for proper ratchet pawl operati...

Страница 58: ...will need adjustment when gear teeth bind or are not meshing sufficiently Gear teeth binding If the handle will not lock into over center position loosen the slot bolt nuts and slide the handle away...

Страница 59: ...ation Incorrect belt speed Verify and adjust belt speed to appropriate speed see Belt Speed in Operation Conveyor belt slipping Tighten conveyor belt see Conveyor Belt Tension in Maintenance Drive bel...

Страница 60: ...tallation and repair as required Pivot shafts improperly installed On some machines switching pivot shafts left to right will increase hopper tension Grain leaking from conveyor discharge between belt...

Страница 61: ...re The power unit may not have enough capacity to operate properly Cushion block needs adjusting Adjust valve on cushion block by turning inward 1 8 of a turn at a time refer to Ram and Travel Speed F...

Страница 62: ...with Hand Winch Problem Cause Solution The conveyor will not raise or lower The conveyor is already at its maximum or minimum height If at maximum height lower the conveyor Obstruction in the slide C...

Страница 63: ...n3 A ft B ft A ft B ft FX 1545 107 2 2305 20 8 21 6 8 8 22 1 7 5 N A 20 HP 32 HP N A FX 2045 114 3775 20 23 5 13 25 8 4 N A N A 35 HP N A 1835 FL 86 11 2740 16 9 17 5 13 3 18 2 7 5 25 HP 10 HP N A N A...

Страница 64: ...64 P1512120 R3 8 SPECIFICATIONS PORTABLE GRAIN BELT CONVEYOR S DRIVE FIELD LOADER...

Страница 65: ...charges prepaid 5 Upon return of the Product or such part of the Product that requires correction the Seller shall at the Seller s option either repair or replace the Product or such part The Seller...

Страница 66: ...iling Box 1750 Swift Current Saskatchewan S9H 4J8 CANADA Toll Free 877 667 7421 Canada USA Phone 306 773 7779 Fax 306 778 2524 Email info batcomfg com Web www batcomfg com Batco is part of the Ag Grow...

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