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Batco 1300 P Series, Руководство по эксплуатации

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Batco 1300 P Series Скачать руководство пользователя страница 30

8. M

AINTENANCE

BATCO - T

OP

 D

RIVE

 F

IELD

 L

OADER

8.2. M

AINTENANCE

 C

HECKLIST

1300 P, 1500 P S

ERIES

28

P1512121

• Check belt lacing. If any clips are worn through, replace all lacing.
• Check hopper flashing for wear and replace any that are worn. Worn 

flashing will cause hopper leakage.

8.2. MAINTENANCE CHECKLIST

Use the maintenance checklist provided to keep a record of all scheduled 
maintenance.

See Lubrication and Maintenance sections for details of service. Photocopy this 
page to continue record keeping.

Note:  All options may not apply to your machine.

 

Check        CL   Clean       L   Lubricate      C   Change        R    Re pack

NOTICE

Operating the conveyor with a damaged roller will result in 
a damaged conveyor belt.

8 Hours/Daily

Day

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

 

Conveyor Belt Tracking

 

Fuel & Oil Level(s)

Day

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

 

Conveyor Belt Tracking

 

Fuel & Oil Level(s)

Day

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

65

66

 

Conveyor Belt Tracking

 

Fuel & Oil Level(s)

Day

67

68

69

70

71

72

73

74

75

76

77

78

79

80

81

82

83

84

85

86

87

88

 

Conveyor Belt Tracking--

 

Fuel & Oil Level(s)

40 Hours/Weekly

Week

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

 

Belt Tension & Alignment

    Conveyor Belt Tracking

    Hopper Flashing Condition

 

Check for Hydraulic Leaks

Electric Drive Models

 

Drive Belt Tens. & Align.

200 hours / Annually

Year 1

Year 2

Year 3

Year 1

Year 2

Year 3

 

Tube Straightness

 

Belt Lacing

 

Roller Bearings

 

Hopper Flashing

R

    Wheel Bearings

Hydraulic Drive Model

s

CL 

Machine

L 

   Roller Chain-Input Coupler

 

Roller Lagging

 

Check Tire Pressure

Содержание 1300 P Series

Страница 1: ...is manual before using product Failure to follow instructions and safety precautions can result in serious injury death or property damage Keep manual for future reference TOP DRIVE FIELD LOADER GRAIN...

Страница 2: ...procedures required for this product Periodic reviews of this manual with all employees should be standard practice For your convenience we include this sign off sheet so you can record your periodic...

Страница 3: ...8 1 Decal Installation 11 2 8 2 Decal Locations 11 3 Components and Controls 15 4 Transport 17 4 1 Pre Transport Checklist 17 4 2 Transport Procedure 17 5 Placement 19 5 1 Under Hopper Bottom Bins 19...

Страница 4: ...hecklist 28 8 3 Service Maintenance Procedures 29 8 3 1 Fluids and Lubricants 29 8 3 2 Greasing 29 8 3 3 Conveyor Belt Tension And Alignment 29 8 3 4 Belt Tension Instructions 30 8 3 5 Conveyor Belt A...

Страница 5: ...oubleshooting information in this manual Equipment is available in various combinations In most cases the following instructions will apply to all machines Where the assembly information varies additi...

Страница 6: ...1 INTRODUCTION BATCO TOP DRIVE FIELD LOADER 1300 P 1500 P SERIES 4 P1512121...

Страница 7: ...of the signal words DANGER WARNING CAUTION and NOTICE with the safety messages The appropriate signal word for each message has been selected using the definitions below as a guideline The Safety Aler...

Страница 8: ...perating or maintaining the equipment All accidents can be avoided Equipment owners must give instructions and review the information initially and anually with all personnel before allowing them to o...

Страница 9: ...orting unless prohibited by law Do not allow riders on the machine towing vehicle tractor or skid steer during transport Stay away from overhead obstructions and power lines when operating and transpo...

Страница 10: ...y from overhead obstructions and power lines electrocution may occur without direct contact Do not operate with any of the guards removed The machine is closely balanced Do not lift unless there is a...

Страница 11: ...TOP DRIVE FIELD LOADER 2 SAFETY FIRST 1300 P 1500 P SERIES 2 3 OPERATIONAL AND MAINTENANCE SAFETY P1512121 9 Figure 2 1 Workplace Hazard Area Electric Area Figure 2 2 Workplace Hazard Area Hydraulic...

Страница 12: ...and identify a leak If injured by a concentrated high pressure stream of hydraulic fluid seek medical attention immediately Seri ous infection or toxic reaction can develop from hydraulic fluid pierc...

Страница 13: ...are available from your distributor dealer or factory 2 8 1 DECAL INSTALLATION 1 Decal area must be clean and dry with a temperature above 10 C 50 F 2 Decide on the exact position before you remove t...

Страница 14: ...2 SAFETY FIRST BATCO TOP DRIVE FIELD LOADER 2 8 SAFETY DECAL LOCATIONS 1300 P 1500 P SERIES 12 P1512121 Figure 2 3 Safety Decal Locations 30 55 Conveyors Part P1513001 Part P1513003 Part P1513004...

Страница 15: ...OADER 2 SAFETY FIRST 1300 P 1500 P SERIES 2 8 SAFETY DECAL LOCATIONS P1512121 13 Figure 2 4 Hydraulic Top drive Safety Decal Figure 2 5 Electric Top Drive Safety Decals PART P1513002 PART P1513009 PAR...

Страница 16: ...2 SAFETY FIRST BATCO TOP DRIVE FIELD LOADER 2 8 SAFETY DECAL LOCATIONS 1300 P 1500 P SERIES 14 P1512121...

Страница 17: ...Before operating the conveyor all operators should familiarize themselves with the location and function of the components and controls See Table 3 1 and Figure 3 1 for details Figure 3 1 Typical Con...

Страница 18: ...3 COMPONENTS AND CONTROLS BATCO TOP DRIVE FIELD LOADER 1300 P 1500 P SERIES 16 P1512121...

Страница 19: ...ighway and transport authorities are in place are clean and can be seen clearly by all overtaking and oncoming traffic 3 Always use hazard warning flashers on tractor or towing vehicle when transporti...

Страница 20: ...own the slope Table 4 1 Speed versus Weight Ratio Road Speed Weight or fully equipped or loaded implement s relative to weight of towing machine Up to 32 km h 20 mph 1 to 1 or less Up to 16 km h 10 mp...

Страница 21: ...1 Back the machine up to the storage facility while it is in its lowered configu ration Use jack to aid adjustment 2 Set the park brake on the tractor before dismounting 3 When releasing conveyor fro...

Страница 22: ...the ground 7 Place chocks in the front and back of each wheel 8 Prior to operating the conveyor review Section 2 3 and follow all set up instructions 9 Check angle of machine and ensure that the mach...

Страница 23: ...areas are free of obstructions Support discharge end or anchor intake end before using 6 2 MACHINE BREAK IN AND OPERATION Although there are no operational restrictions on the conveyor when used for...

Страница 24: ...unded 6 2 2 STARTING CONVEYOR HYDRAULIC DRIVE INSTRUCTIONS 1 Place all controls in neutral 2 Start tractor and run at low idle 3 Engage hydraulic control lever and increase engine speed to desired spe...

Страница 25: ...emergency the tube will still be filled with material Electric Drives It may be necessary to tighten the drive belts slightly to handle the heavier than normal loads See Section 8 3 3 6 2 6 CONVEYOR...

Страница 26: ...ways listen for any unusual sounds or noises If any are heard stop the machine and determine the source Correct the problem before resuming work An optional hydraulic lift is available for the machine...

Страница 27: ...c hoses if equipped fittings lines couplers and valves Tighten any loose fittings Replace any fitting or hose if damaged 7 Touch up all paint nicks and scratches to prevent rusting 8 If machine is not...

Страница 28: ...7 STORAGE BATCO TOP DRIVE FIELD LOADER 1300 P 1500 P SERIES 26 P1512121...

Страница 29: ...Check hoses for wear 8 1 3 40 HOURS OR WEEKLY Check the conveying belt tension and alignment See Section 8 3 3 Check condition of hopper flashing Be sure it seals the hopper and pre vents grain leakag...

Страница 30: ...Day 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Conveyor Belt Tracking Fuel Oil Level s Day 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 Conveyor Belt Tracking Fuel...

Страница 31: ...cloth before greasing to avoid injecting dirt and grit 2 Replace and repair broken fittings immediately 3 If fittings will not take grease remove and clean thoroughly Also clean lubricant passageway...

Страница 32: ...r be difficult to pull from sides of hopper transition 4 Tighten bearing bolts and jam nut if included 5 Check belt tension by running conveyor for one minute If belt is not slipping then proceed to n...

Страница 33: ...y The process can be lengthy but will help ensure trouble free operation and long belt life Important Ensure that conveyor is empty of all product before adjusting belt alignment HOPPER ROLLER 1 Loose...

Страница 34: ...lock out power source 5 If belt centered then move to next step below otherwise repeat from step 2 6 Tighten bearing bolts and jam nut if required Figure 8 3 Field Loader Transition Rollers HEX ROLLE...

Страница 35: ...t end being removed closest to the hopper Important Ensure that the belt is installed as shown in Figure 8 6 Note the direction of belt travel and square and trimmed edge positions 6 Pull the old belt...

Страница 36: ...acing is centered and fully seated on the belt 5 Use lacing tool to install new lacing clips Lacing clips are one clip shorter than belt width For example the lacing for a 15 wide belt is 14 clips Cen...

Страница 37: ...lb 2 The belts will deflect approximately 1 4 to 1 2 when properly tensioned 3 Move the motor base to set drive belt tension 4 Close and secure guards BELT ALIGNMENT 1 Lay a straight edge across the...

Страница 38: ...8 MAINTENANCE BATCO TOP DRIVE FIELD LOADER 8 3 SERVICE MAINTENANCE PROCEDURES 1300 P 1500 P SERIES 36 P1512121...

Страница 39: ...erify and adjust belt speed to appro priate speed see Section 8 3 3 conveyor belt slipping see Section 8 3 3 drive belts slipping see Section 8 3 3 Low capacity for some grains smaller and smoother gr...

Страница 40: ...slipping belt see Section 8 3 3 8 3 5 hot shaft pulley or bear ing overheated components indicate a failed bearing that must be repaired broken drive roller replace damaged component Spout Problem Cau...

Страница 41: ...9 5 15 0 45 0 7 5 n a 7 5 n a 6 2 2000 1345 HYD 96 4 2155 21 2 21 5 29 0 10 5 23 3 13 0 45 0 7 5 n a 7 5 n a 6 2 2000 1535 ELEC 80 5 1766 17 3 15 6 30 0 11 5 17 0 18 0 35 0 7 5 n a 10 0 n a 6 2 2000 1...

Страница 42: ...hly determine conveyor angle use angle guide on right Stand the manual vertically on conveyor s drive or tube and hold a string with a weight attached to end against the top of this page Weighted end...

Страница 43: ...bject to misuse negligence or accident The warranty is limited to the supplying of replacement parts in exchange for parts defective due to material or factory workmanship The warranty covers material...

Страница 44: ...Part of the Ag Growth International Inc Group 2165 North Service Road West Swift Current Saskatchewan CANADA S9H 5K9 PHONE 306 773 7779 FAX 306 778 2524 EMAIL info batcomfg com WEB www batcomfg com Ag...

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