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Installation and Maintenance Manual: RLCDC

 

 

 

Published January 2022

 

Rev. B Rev. B

 

 

 

3

 

 

 

Term and Acronym Definitions

 

TERM/ACRONYM

 

DEFINITION

 

2 Groove

 

Roller format which uses O-Rings to transfer rotational motion from one 

roller to another in DC conveyor. 

BF

 

Between frame; this refers to the distance between conveyor bed side 

frames. 

Carton or Case

 

Term for conveyable items generally contained in cardboard boxes. 

DC

 

Direct current 

DC Card

 

A control card used to power and control the logic used when operating 

a MDR in DC conveyor applications. 

Discharge

 

The point where cartons, cases, or totes exit a conveyor or similar unit 

used in a material handling system. 

Live

 

A zone of conveyor runs "live" when it runs whenever energized. It is 

for this reason that live zones of conveyor do not have or need any 

photoeyes or reflectors. 

MDR

 

Motorized drive roller; DC powered conveyor roller with an internally 

mounted motor which may be controlled via internal or external 

commutation. 

OAW

 

Overall width of any given conveyor bed. 

OD

 

Outer diameter of a circular, cylindrical, or arced body. 

OSHA

 

Occupational Safety and Health Administration 

Poly-V

 

A band or roller hub format with longitudinal ribs used for power 

transmission in DC conveyor applications. 

PPE

 

Personal protective equipment 

Roller

 

Powered or unpowered cylindrically-shaped material handling 

component used for mechanical power transmission, a conveying 

surface, and/or support for a belted conveying surface. 

Side Cover

 

A PVC cover used to conceal and protect electrical components and 

wiring from foreign debris and moving obstacles. 

Side Frame

 

Structural member used to support rotating components needed for 

conveyor beds. 

Wiz Nut

 

A serrated flange nut used to cut into the surface of the component it is 

tightened against. 

 
 

 

Содержание RLCDC

Страница 1: ...Installation and Maintenance Manual Model RLCDC Effective February 2022 Rev B...

Страница 2: ...Engineer Checker Josh Foiles Design Engineer Approver Chris Perry Engineering Manager Revisions DATE REVISION DESCRIPTION AUTHOR 10 28 2019 A1 Initial Document Creation Sam Osterhout 10 8 21 A2 Refor...

Страница 3: ...r need any photoeyes or reflectors MDR Motorized drive roller DC powered conveyor roller with an internally mounted motor which may be controlled via internal or external commutation OAW Overall width...

Страница 4: ...2 2 Electrical Service 12 6 2 3 Replacing Rollers 13 6 2 4 Replacing Bands 15 7 Troubleshooting and Repair 17 8 Standard Spare Parts 18 List of Figures Figure 1 RLCDC General Arrangement Exploded Vie...

Страница 5: ...roll ZoneControl User Manual Interroll DriveControl User Manual Interroll EC100 110 User Manual Interroll EC310 User Manual Itoh Denki HBM604 User Manual Itoh Denki IBE03 User Manual Itoh Denki HB510...

Страница 6: ...ment that are not explicitly described in this manual are considered out of scope Please contact Bastian Solutions for any questions or support that is not clearly addressed in this document Bastian S...

Страница 7: ...manual and are common among many of the other Bastian Solutions conveyor product lines The model in Figure 1 shows a 60 2 groove RLCDC bed section All RLCDC model formats have the same roller centers...

Страница 8: ...n contain many bed section lengths They can range from two inches to hundreds of feet The mark number is used to help identify where the piece of equipment will go within the system layout Every bed s...

Страница 9: ...tation All shipments will contain a Bill of Lading for the delivery company a skid label and a skid manifest Skid labels have the contents of each shipped item located on the skid Figure 3 shows a sam...

Страница 10: ...designates Each support type has a corresponding mark sticker 5 Check the flow direction on the mark stickers to ensure that conveyors are mounted properly 6 Place the conveyor onto the support struc...

Страница 11: ...the equipment prior to engaging drive Ensure that all areas are clear of objects prior to loading and unloading No personnel should ever ride climb step sit on or otherwise put body weight on the con...

Страница 12: ...ol card and install it on the new control card if the new control card does not already have a mounting plate installed on it o Install the new control card on the conveyor side frame o Re energize as...

Страница 13: ...shaft clears the frame Be careful NOT to apply a side load to the hex shaft Although the side frame pictured in Figure 5 is that of a straight conveyor bed the method used for removal of MDRs is the s...

Страница 14: ...a small diameter punch or similar tool until the shaft clears the frame Be careful NOT to apply a side load to the hex shaft Refer to Figure 5 4 Provide upward force on the roller body until the hex...

Страница 15: ...the hex hole insert the opposite side hex shaft into the appropriate hex hole Use the roller s length as leverage to aid in this step As called out in the roller replacement procedure use a putty knif...

Страница 16: ...Installation and Maintenance Manual RLCDC Published January 2022 Rev B Rev B 16 15 Re insert the hex shafts into the appropriate hex holes 16 Replace side covers Figure 7 O ring Band Replacement...

Страница 17: ...roubleshooting Card Issues ERROR CAUSE ACTION Conveyor flow direction speed or acceleration is incorrect Incorrect DIP switch settings Check card manufacturer s literature to verify proper switch conf...

Страница 18: ...FIGURATIONS 1 ROLLERS 2 GROOVE TAPERED 2 BANDS CURVE O RING 3 MOTOR DRIVEN ROLLERS MDRS 2 GROOVE TAPERED INTERROLL EC100 2 GROOVE TAPERED INTERROLL EC110 2 GROOVE TAPERED INTERROLL EC310 2 GROOVE ITOH...

Страница 19: ...ian Solutions It may not be duplicated used or disclosed without written permission from Bastian Solutions It may not be used in whole or in part for any purpose other than its intended purpose as an...

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