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Installation and Maintenance Manual: RLCDC

 

 

 

Published January 2022

 

Rev. B Rev. B

 

 

 

15

 

 

 

6.2.4  Replacing Bands 

1.  Follow the lockout/tagout procedure in place to ensure safety 

2.  Remove the side cover from the intended work area. 

3.  If band being replaced is on the outside groove/hub of the roller (shown as band number 2 in 

Figure 7), the two rollers within the bracket symbols will need to be removed. Follow the roller 

removal steps in the roller replacement procedure. 

4.  After the rollers have been removed, slide one of the rollers that was removed through band 

number 1 of Figure 7. 

5.  After the roller is within band number 1, slide the new band onto the same roller on the groove 

side of the roller (left side in Figure 7. 

6.  Use the new band to help guide the hex shaft into the hex hole. 

 

 

This method is effective but requires a large amount of tension in the bands. 

Because of this tension fingers can be pinched if not done carefully. 

7.  Once the groove side hex shaft (left side in Figure 7) is within the hex hole, insert the opposite 

side hex shaft into the appropriate hex hole. Use the roller’s length as leverage to aid in this step. 

As called out in the roller replacement procedure, use a putty knife or other flat surface tool to 

protect the paint on the side frame. 

8.  After the first roller has successfully been re-installed, install the second roller. 

9.  Slide the roller through the old band (band number 3 of Figure 7), then slide the roller through the 

new band. 

10. Once the roller has both bands around it, guide the hex shaft into the hex hole. 

11. Once the groove side hex shaft (left side in Figure 7) is within the hex hole, insert the opposite 

side hex shaft into the appropriate hex hole. Use the roller’s length as leverage to aid in this step. 

As called out in the roller replacement procedure, use a putty knife or other flat surface tool to 

protect the paint on the side frame. 

12. If the band being replaced is on the inside groove/hub of the roller as shown by band number 1 of 

Figure 7, then remove the hex shafts opposite the groove/hub. 

13. Roll the band being replaced down the length of the two rollers. 

14. Roll the new band up the length of the two rollers. 

Figure 6: MDR Removal-3 

Содержание RLCDC

Страница 1: ...Installation and Maintenance Manual Model RLCDC Effective February 2022 Rev B...

Страница 2: ...Engineer Checker Josh Foiles Design Engineer Approver Chris Perry Engineering Manager Revisions DATE REVISION DESCRIPTION AUTHOR 10 28 2019 A1 Initial Document Creation Sam Osterhout 10 8 21 A2 Refor...

Страница 3: ...r need any photoeyes or reflectors MDR Motorized drive roller DC powered conveyor roller with an internally mounted motor which may be controlled via internal or external commutation OAW Overall width...

Страница 4: ...2 2 Electrical Service 12 6 2 3 Replacing Rollers 13 6 2 4 Replacing Bands 15 7 Troubleshooting and Repair 17 8 Standard Spare Parts 18 List of Figures Figure 1 RLCDC General Arrangement Exploded Vie...

Страница 5: ...roll ZoneControl User Manual Interroll DriveControl User Manual Interroll EC100 110 User Manual Interroll EC310 User Manual Itoh Denki HBM604 User Manual Itoh Denki IBE03 User Manual Itoh Denki HB510...

Страница 6: ...ment that are not explicitly described in this manual are considered out of scope Please contact Bastian Solutions for any questions or support that is not clearly addressed in this document Bastian S...

Страница 7: ...manual and are common among many of the other Bastian Solutions conveyor product lines The model in Figure 1 shows a 60 2 groove RLCDC bed section All RLCDC model formats have the same roller centers...

Страница 8: ...n contain many bed section lengths They can range from two inches to hundreds of feet The mark number is used to help identify where the piece of equipment will go within the system layout Every bed s...

Страница 9: ...tation All shipments will contain a Bill of Lading for the delivery company a skid label and a skid manifest Skid labels have the contents of each shipped item located on the skid Figure 3 shows a sam...

Страница 10: ...designates Each support type has a corresponding mark sticker 5 Check the flow direction on the mark stickers to ensure that conveyors are mounted properly 6 Place the conveyor onto the support struc...

Страница 11: ...the equipment prior to engaging drive Ensure that all areas are clear of objects prior to loading and unloading No personnel should ever ride climb step sit on or otherwise put body weight on the con...

Страница 12: ...ol card and install it on the new control card if the new control card does not already have a mounting plate installed on it o Install the new control card on the conveyor side frame o Re energize as...

Страница 13: ...shaft clears the frame Be careful NOT to apply a side load to the hex shaft Although the side frame pictured in Figure 5 is that of a straight conveyor bed the method used for removal of MDRs is the s...

Страница 14: ...a small diameter punch or similar tool until the shaft clears the frame Be careful NOT to apply a side load to the hex shaft Refer to Figure 5 4 Provide upward force on the roller body until the hex...

Страница 15: ...the hex hole insert the opposite side hex shaft into the appropriate hex hole Use the roller s length as leverage to aid in this step As called out in the roller replacement procedure use a putty knif...

Страница 16: ...Installation and Maintenance Manual RLCDC Published January 2022 Rev B Rev B 16 15 Re insert the hex shafts into the appropriate hex holes 16 Replace side covers Figure 7 O ring Band Replacement...

Страница 17: ...roubleshooting Card Issues ERROR CAUSE ACTION Conveyor flow direction speed or acceleration is incorrect Incorrect DIP switch settings Check card manufacturer s literature to verify proper switch conf...

Страница 18: ...FIGURATIONS 1 ROLLERS 2 GROOVE TAPERED 2 BANDS CURVE O RING 3 MOTOR DRIVEN ROLLERS MDRS 2 GROOVE TAPERED INTERROLL EC100 2 GROOVE TAPERED INTERROLL EC110 2 GROOVE TAPERED INTERROLL EC310 2 GROOVE ITOH...

Страница 19: ...ian Solutions It may not be duplicated used or disclosed without written permission from Bastian Solutions It may not be used in whole or in part for any purpose other than its intended purpose as an...

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