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Installation Instructions 

 

 

Issue Date 

October 19, 2010 

 

© 

2010 BASO Gas Products. 

1

 

 

Part No. BASO-INS-BG1600MRO, Rev. - 

www.baso.com 

 

BG1600M Intermittent Pilot Ignition Control 

with Rollout Switch 

 

Application

The BG1600M Intermittent Pilot Ignition Control is a 
safety control designed for indirect burner ignition and 
supervision, for use with all gases and applicable to 
gas-fired appliances. 

The BG1600M is a microprocessor based ignition 
control. The microprocessor provides reliable software 
control of all timings and operates a diagnostic 
Light-Emitting Diode (LED). It provides ignition 
sequence, flame monitoring, and safety shutoff for 
intermittent pilot boilers, furnaces and other heating 
appliances. For a complete listing of specifications, 
refer to the 

Technical Specifications

 section. 

Installation 

IMPORTANT:

 

Only qualified personnel should 

install or service BASO Gas Products®. These 
instructions are a guide for such personnel. Carefully 
follow all instructions for the appliance.

 

 

IMPORTANT:

 

Make all gas installations in 

accordance with applicable local, national, and 
regional regulations.

 

 

!

  WARNING:

 

Risk of Explosion or Fire. 

Do not install the control in an area that is exposed 
to water (for example, dripping, spraying, rain). Do 
not use the control if it has been exposed to water. 
Exposure to water may cause malfunction and can 
lead to an explosion or fire and may result in severe 
personal injury or death.

 

 

IMPORTANT:

 

This control is approved for use 

with noise suppression (resistive) spark wires. If the 
application has copper wire, it must be replaced.

 

 

Instructions for installing the pilot burner/igniter-sensor 
are typically provided by the appliance manufacturer. It 
is important to follow those instructions. If such 
information is not included, refer to the 

Mounting

 

section. 

Mounting 

!

  CAUTION:

 

Risk of Electric Shock. 

Disconnect power supply before making electrical 
connections to avoid electric shock.

 

 

!

  WARNING:

 

Risk of Explosion or Fire. 

Shut off the gas supply at the main manual shutoff 
valve before installing or servicing the control. 
Failure to shut off the gas supply can result in the 
release of gas during installation or servicing, which 
can lead to an explosion or fire, and may result in 
severe personal injury or death.

 

 

IMPORTANT:

 

Do not mount the control where 

it can be exposed to direct infrared radiation from the 
main burner or to temperatures in excess of the 
maximum product temperature rating.

 

Содержание BG1600M

Страница 1: ...Explosion or Fire Do not install the control in an area that is exposed to water for example dripping spraying rain Do not use the control if it has been exposed to water Exposure to water may cause...

Страница 2: ...ould be in accordance with the National Electrical Code NEC and all other local codes and regulations Check the voltage rating marked on the control and make sure it is suited to the application Use a...

Страница 3: ...in the flame for proper sensing signal Pilot Burner Ignitor Flame Sensor 6 GND 24V R O SW Rollout Switch PV MV Figure 1 Wiring for 2 Rod Flame Sense with Rollout Switch Rollout Switch Function The ro...

Страница 4: ...24V THS 2 Connect To 4 24V TH PV 1 Connect To 5 PV MV 3 Connect To 6 MV R O SWH R1 Connect To 7 R O SW SENSE 4 Connect To 8 SENSE NC none NC none 9 INTERN SPARK Rajah Connect To 10 SPARK NOTE NC means...

Страница 5: ...sful ignition at least five times 10 Return the thermostat to a normal temperature setting before leaving the installation WARNING The control module can not be serviced by user If any faults are dete...

Страница 6: ...he pilot valve will be shut off Lockout will occur if your model has no retry For models with retry the control will wait for 5 minutes and then begin another trial for ignition sequence Table 1 LED I...

Страница 7: ...Sensor tip is in the flame For proper sensing the rod tip must be 3 8 10 mm to 1 2 13 mm in the Flame 7 Check Flame Sensor is wired to terminal 8 SENSE and terminal 2 GND BURNER 8 Check that the sense...

Страница 8: ...eturns to the idle state Wait 0 1 second checking memory and relay driver circuits OK Flame on Yes No Flame off 0 7 second Turn pilot and main gas valves off wait 0 7 second inter purge blinking LED o...

Страница 9: ...t pin 2 3 shorting plug to damper No Spark wire and electrode OK Replace module Replace spark wire or electrode Yes Yes No Pilot flame does not light 24V between PV and GND terminals Replace module Ga...

Страница 10: ...clear If all OK replace main valve Yes No Replace module Yes Yes No Gas at main burner Adjust pilot flame size and position or replace pilot burner or main burner After main is lit do valves turn off...

Страница 11: ...sonally should be checked before shutdown and again before the next use Consequence of Unexpected Shutdown Where the cost of an unexpected shutdown would be high the system should be checked more ofte...

Страница 12: ...A40A 602H 24 Resistive Wire Harness with 2 1 4 Terminals bag of 1 WHA40A 603D 24 Resistive Wire Harness with 1 1 4 Terminal and 1 Rajah Terminal box of 25 WHA40A 603H 24 Resistive Wire Harness with 1...

Страница 13: ...BG1600M Intermittent Pilot Ignition Control with Rollout Switch Installation Instructions 13 Notes...

Страница 14: ...14 BG1600M Intermittent Pilot Ignition Control with Rollout Switch Installation Instructions Notes...

Страница 15: ...perating and Storage Temperature 40 to 170 F 40 to 77 C Humidity 95 RH noncondensing Type of Gas Natural Liquefied Petroleum LP Manufactured Mixed or LP Gas Air Mixture Packaging Individual pack 1 per...

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