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TS100 RIDE-ON TROWEL INSTRUCTION MANUAL

BARTELL MORRISON INC.

BARTELL MORRISON (USA) LLC

375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201

200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-566-5444

Created: 06/05

Revised: 06/14

- 41 -

TROUBLESHOOTING

WON’T START



Throttle fully open



Hand lever wire broken



gas



Dirty

gas



Gas filter plugged



Gas line plugged



Hole in gas line



Gas supply valve turned off



Dead-man safety switch inoperable (foot lever must
be depressed)



Safety switch wire or connectors not making good
contact



Other engine problems (Refer to engine manual)

STARTS BUT NO HIGH SPEED



Engine

problems



Throttle cable broken or seized



Throttle lever and connectors loose or out of adjust-
ment



Clutch shoes worn

TROWELS TURN, ENGINE AT IDLE



Idle too fast



Belt too tight



Clutch

seized

MACHINE JUMPS ON FLOOR



Concrete hardened on bottom of spider plate



Trowels unevenly worn



Spider plate seized



Spider plate loose



Trowel

arms

bent



Adjusting screws (carriage bolts) incorrectly set -

use spider plate adjustment jig (pg,12)



Mainshaft

bent



Steering handle too far right or left

SPIDER PLATE HARD TO GREASE



Fittings

plugged



Cement in grease grooves of arms



Grease fittings too tight

PITCH CONTROLS WILL NOT OPERATE BLADES



Cable broken or out of adjustment



Slot screw missing (under-side of handle)



Pressure plate and/or yoke arm broken or badly

worn



Hand crank adjuster not working

BELT WEARING RAPIDLY



Belt

adjusted

improperly



Pulley out of alignment



Wrong belt/defective belt



Clutch

sticking



Gearbox

seizing

OIL LEAKS

Top of gearbox



Engine

leaks



Relief valve broken



Too much oil in gearbox



Set screw missing in cover

Between end cap and gearbox (recoil side)



“O”

ring

damaged



End cap not tight

At mainshaft or countershaft



Relief valve seized



Shaft and/or seal worn

BLADES HITTING EACH OTHER
(MODIFIED MODELS ONLY)



Blades out of synchrony



Sheared key in spider plate or gearbox



Drive shaft misaligned

WON’T MOVE FORWARD OR REVERSE



Pins or forward/reverse lever broken



Rod end seizing on F/R lever



Connecting rod broken

WON’T STEER LEFT OR RIGHT



Steering arms broken



Linkage

worn

out



Gearbox stud sheared



Rod end connecting shaft loose

DRIVE SHAFT WILL NOT TURN



Universal

joint(s)

seized



Yoke arm broken



Spline

stripped



Key

sheared

Содержание TS100

Страница 1: ...GA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCE DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 732 5444 Doc OI B09006 Orig Rel 06 2005 Curr Rev 03 Rev Date 06 2014 INSTRUCTI...

Страница 2: ...oes not clear exhaust fumes WARNING BURN HAZARD Never come into contact with the engine or muffler when engine is operating or shortly after it is turned off Serious burns may occur WARNING ROTATING H...

Страница 3: ...NSIONING SPECIFICATION FIGURE 4 12 LUBRICATION 12 1 ENGINE OIL 12 2 SPIDER PLATE 12 3 GEARBOX 12 4 GEARBOX OIL CHANGE 12 5 GREASE FITTINGS 12 ASSEMBLY DRAWINGS AND PARTS LIST 13 1 CHASSIS ASSEMBLY FIG...

Страница 4: ...a minimum of 20 minutes and a final run phase at full throttle for a minimum of 25 minutes You can help ensure that your ride on trowel will perform at top levels by observing a simple routing on fir...

Страница 5: ...o be defective in either material or workmanship within a period of twelve 12 months from date of purchase provided that notice of such defective part or portion thereof is given to Bartell Morrison I...

Страница 6: ...Bartell ride on power trowel Your dealer is interested in your new trowel and has the desire to help you get the most value from it After reading through this manual thoroughly you will find that you...

Страница 7: ...o Test run Check operation o o o o o Controls Dead man switch operation Check o o o o o o Throttle pedal operation Check o o o o o o Joystick controls Check o Hydraulic system Check levels o o o o Ch...

Страница 8: ...e life of the power trowel and prevent expensive repairs Keeping your power trowel clean and free from concrete residue is the single most important regular maintenance operation over and above the ch...

Страница 9: ...ting could cause the centrifugal clutch to engage activation the trowel blades Be careful with the trowel around stub pipes or other obstructions on the floor Should the machine catch or hit such an o...

Страница 10: ...as required according to climatic conditions d Maintain left foot pressure on the dead man safety switch Engine will disengage and stop if safety switch is released Do not tape tie down or otherwise a...

Страница 11: ...to be used on the job site only Do not use it to tow the machine off site The transporter for the TS100 Ride on model has sleeve tubes located on the sides of the frame The transporter chassis has th...

Страница 12: ...ependent on frequent and thorough lubrication Before using the trowel always check your engine for oil Use proper engine oil as recommended in the engine manufacturer s manual Fill crankcase to levels...

Страница 13: ...LC 375 ANNAGEM BLVD MISSISSAUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCE DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 732 566 5444 Created 06 05 Revised 06 14 13 A AS...

Страница 14: ...BARTELL MORRISON USA LLC 375 ANNAGEM BLVD MISSISSAUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCE DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 732 566 5444 Created 06 05...

Страница 15: ...ut 6 Rear Floor Panel 27 Lock Nut 48 Lock Nut 7 Front Seat Frame Panel 28 Washer 49 Prop Rod 8 Rear Seat Frame Panel 29 Lockwasher 50 Hour Meter 9 Instrument Panel 30 Throttle Cable 51 Control Lamp 10...

Страница 16: ...30 6 22 05 17 12528 Lamp 55 Watts 4 6 22 05 18 14322 Fuel Tank Neck 1 6 22 05 19 14321 Fuel Cap With Gauge 1 6 22 05 20 14600 Lockwasher Ext Tooth 10 Zinc Plated 11 6 22 05 21 14590 RHMC 10 32 x 3 8...

Страница 17: ...10108 Nylock Nut 5 16 18UNC 4 6 22 05 48 10317 Nylock Nut 3 8 16UNC 4 6 22 05 49 14641 Prop Rod TS100H 1 6 22 05 50 12991 Hour Meter 1 6 22 05 51 12945 Control Lamp Amber 12 VDC 3 6 22 05 52 14143 St...

Страница 18: ...732 566 5444 Created 06 05 Revised 06 14 18 POWERPLANT ASSEMBLY Figure 2 Complete Powerplant Item Description Item Description Item Description 1 Engine 9 Ball Joint 17 Hex Bolt 2 Pulley Mnt Brkt 10...

Страница 19: ...1 6 23 05 5 14120 Kubota Mnt ing Brkt 5 16 1 6 23 05 6 14117 Throttle Bracket 1 6 23 05 7 14222 Stub Shaft 38 Hp Kubota 1 6 23 05 8 12793 Clutch Drive Pulley BLM 1 6 23 05 9 11124 Ball Joint 1 6 23 05...

Страница 20: ...13 Trowel Blade 25 Flange Bearing 37 Key 2 Spider Plate Ass y 14 U Joint Drive 26 Lockwasher 38 Bushing 3 Gear Box Ass y 15 Lockwasher 27 Hex Bolt 39 Sheave 4 Gear Box Ass y 16 Hex Bolt 28 Washer 40 B...

Страница 21: ...x 750 6 7 29 04 18 10269 HHCS 7 16 20UNF x 1 1 2 LG 8 7 29 04 19 13488 Hex Locknut 7 16 20UNF Nylon 8 7 29 04 20 13570 Flange Bearing 20mm ID 4 7 29 04 21 10608 Key 1 4 Sq x 1 5 32 LG 3 7 29 04 22 14...

Страница 22: ...scription Item Description Item Description Item Description 1 Washer 10 Lever Pin 19 Oil Tank 28 Spacer 2 Lock Nut 11 Bushing 20 Hyd Cylinder 29 Filter 3 Lock Nut 12 Lever 21 Pivot Arm 30 Tank Gauge...

Страница 23: ...2 7 29 04 12 14141 Lever LH RH 1 7 29 04 13 14348 Fitting Male Adapter Brass 6JIC 6SAE 12 7 29 04 14 14349 Fitting Male Adaptor Brass 8 JIC 8 SAE 1 7 29 04 15 14508 Hydraulic Manifold Block 1 7 29 04...

Страница 24: ...ised 06 14 24 GEARBOX ASSEMBLY Figure 5 Gearbox Assembly Note Left hand gearbox shown Item Description Item Description Item Description 1 Gearbox Bottom 8 Wormshaft 15 Magnetic Drain Plug 2 Gearbox T...

Страница 25: ...04 5 13580 13580 Key Mainshaft Heavy GB 1 7 29 04 6 13563 13563 Mainshaft Bearing 2 7 29 04 7 13910 13910 Mainshaft Bearing Bottom 2 7 29 04 8 14008 14007 Worm Shaft 4 Pitch 1 7 29 04 9 14012 14012 Re...

Страница 26: ...DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 732 566 5444 Created 06 05 Revised 06 14 26 PITCH CONTROL ASSEMBLY Figure 6 Pitch Control Item Description Item Description 1 Pitch Control Tube 8...

Страница 27: ...h Control Tube 1 12 8 04 2 10303 Screw Shaft 1 12 8 04 3 10308 Slide Bushing 1 12 8 04 4 10307 Retainer 1 12 8 04 5 10306 Washer 3 4 Dia 1 12 8 04 6 10305 Screw Shaft 1 12 8 04 7 10304 Bearing 607V Ni...

Страница 28: ...732 566 5444 Created 06 05 Revised 06 14 28 10 20 30 SPIDER PLATE ASSEMBLY Figure 7 Greased Spider Assembly Note 5 blade spider plate shown Item Description Item Description 1 Spider Plate 7 Lift Lev...

Страница 29: ...07 Carriage Bolt 3 8 16 x 1 1 4 LG 4 7 29 04 10 10808 10808 Hex Jam Nut 3 8 16UNC 4 7 29 04 11 14266 14266 Pipe Plug 1 8 27NPT Brass 4 7 29 04 Assembly 14327 RS CCW 14328 LS CW 5 Blade Spider Assembly...

Страница 30: ...D MISSISSAUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCE DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 732 566 5444 Created 06 05 Revised 06 14 30 TROWEL BLADE ASSEMBLY F...

Страница 31: ...06 05 Revised 06 14 31 CUSTOMER PARTS LIST Assembly Trowel Blade Assembly 6 x 18 Finish 4 Blade Item Part Description Qty Eff Date 1 14337 6 x 18 Imperial Trowel Blade 4 7 29 04 2 10403 HHCS 5 16 18 x...

Страница 32: ...00 FAX 732 566 5444 Created 06 05 Revised 06 14 32 RETARDANT SPRAY SYSTEM Figure 10 Spray Kit Item Description Item Description Item Description 1 Tank 9 Fitting Hose Barb 17 Washer 2 Tank Bracket 10...

Страница 33: ...ubber Gray 18 LG 1 12 8 04 7 14247 Fitting 90 Deg Hose Barb 1 12 8 04 8 00644 Tubing Rubber Gray 4 LG 1 12 8 04 9 14289 Fitting Hose Barb 3 8 Tube 1 12 8 04 10 14201 Fitting Branch Tee 1 12 8 04 11 14...

Страница 34: ...BLVD MISSISSAUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCE DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 732 566 5444 Created 06 05 Revised 06 14 34 TRANSPORTER ASSEMBL...

Страница 35: ...905 364 4201 200 COMMERCE DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 732 566 5444 Created 06 05 Revised 06 14 35 CUSTOMER PARTS LIST Assembly 22523 Transporter Item Part Description Qty Eff...

Страница 36: ...1 200 COMMERCE DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 732 566 5444 Created 06 05 Revised 06 14 36 TRANSPORTER ASSEMBLY CONTINUED Figure 12 TS100 Dolly Ass y Note Left hand Dolly Shown It...

Страница 37: ...orter Item RH 11525 LH 11520 Description Qty Eff Date 1 13198 13198 Wheel 16 Dia x 4 Hub 2 7 29 04 2 10984 10984 Flanged Bushing 2 7 29 04 3 12930 12930 Fender Washer 1 2 Dia 1 7 29 04 4 10009 10009 L...

Страница 38: ...IO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCE DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 732 566 5444 Created 06 05 Revised 06 14 38 TRANSPORTER HANDLE ASSEMBLY Figure 13 TS10...

Страница 39: ...USA 07728 732 566 5400 FAX 732 566 5444 Created 06 05 Revised 06 14 39 CUSTOMER PARTS LIST Assembly 11516 Transporter Handle Assembly Item Part Description Qty Eff Date 1 11516 2 Transporter Cross Be...

Страница 40: ...MORRISON USA LLC 375 ANNAGEM BLVD MISSISSAUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCE DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 732 566 5444 Created 06 05 Revised...

Страница 41: ...er plate adjustment jig pg 12 Mainshaft bent Steering handle too far right or left SPIDER PLATE HARD TO GREASE Fittings plugged Cement in grease grooves of arms Grease fittings too tight PITCH CONTROL...

Страница 42: ...00 250 cm 50 127 cm 33 84 cm 1450 lbs 659 kg Trowel Coverage Travel Speed 30 sq ft 3 0 sq m 380 ft min 120 m min Dual Rotor Speeds Float Blade Size Finish Blade Size Combo Blade Pan Float Size Up to 1...

Страница 43: ...rldwide Distribution International Marketing Distributed By Bartell Morrison Inc 375 Annagem Blvd Mississauga ON Canada L5T 3A7 Tel 905 364 4200 Fax 905 364 4201 http www bartellmorrison com Conforms...

Страница 44: ...RTELL MORRISON INC BARTELL MORRISON USA LLC 375 ANNAGEM BLVD MISSISSAUGA ONTARIO CANADA L5T 3A7 905 364 4200 FAX 905 364 4201 200 COMMERCE DRIVE FREEHOLD NEW JERSEY USA 07728 732 566 5400 FAX 732 566...

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