Barnes 2SEV Скачать руководство пользователя страница 10

F-1.3)  Pressure Test:
Pumps that have been disassembled, Motor Housing-

 If the

pump has been disassembled, the oil should be drained before
a pressure test, as described in section F-1.1. Remove pipe
plug (39) from motor housing (6). Apply pipe sealant to
pressure gauge assembly and tighten into hole (See Figure 3).
Pressurize motor housing to 10 P.S.I. Use soap solution around
the sealed areas and inspect joints for “air bubbles”.
If, after five minutes, the pressure is still holding constant, and
no “bubbles” are observed, slowly bleed the pressure and
remove the gauge assembly. Replace oil as described in
section F-1.4. If the pressure does not hold, then the leak must
be located and repaired.

Pumps that have NOT been disassembled, Motor Housing-

The pressure test may be done with the oil at its normal level.
Remove pipe plug (39) from motor housing (6). Apply pipe
sealant to pressure gauge assembly and tighten into hole (see
Figure 3). Pressurize motor housing to 10 P.S.I. Use soap
solution around the sealed areas above the oil level and inspect
joints for “air bubbles”. For sealed areas below the oil level,
leaks will seep oil. If, after five minutes, the pressure is still
holding constant, and no “bubbles”/oil seepage is observed,
slowly bleed the pressure and remove the gauge assembly. If
the pressure does not hold, then the leak must be located and
repaired.

Seal Chamber (DS Units Only)-

 Set unit on its side with fill

plug (44) downward, remove plug (44) and drain all oil from seal
chamber. Apply pipe sealant to pressure gauge assembly and
tighten into hole in outer seal plate (29). Pressurize seal
chamber to 10 P.S.I. and check for leaks as outlined above.

CAUTION ! Pressure builds up extremely fast,
increase pressure by "tapping" air nozzle. Too

much pressure will damage seal. DO NOT exceed 10 P.S.I.

F-1.4)  Replacing Oil:
Motor Housing- 

Set unit upright and refill with new cooling oil

as per Table 1 (see parts list for amount). Fill to just above motor
as an air space must remain in the top of the motor housing to
compensate for oil expansion (see Fig. 15 or 17). Apply pipe
thread compound to threads of pipe plug (39) then assemble
to motor housing (6).

Important ! - For single phase units, oil level should
be below capacitor

Seal Chamber (DS Units Only)-

 Set unit on its side, with plug

(44) upward, and refill with new oil as per Table 1 (see parts list
for amount). Apply pipe thread compound to threads of pipe
plug (44) and assemble to outer seal plate (29).

Warning ! - Do not overfill oil. 
Overfilling of motor housing with oil can
create excessive and dangerous hydraulic

pressure which can destroy the pump and create a hazard.
Overfilling oil voids warranty.

TABLE 1 - COOLING OIL - Dielectric

SUPPLIER

GRADE

BP

Enerpar SE100

Conoco

Pale Paraffin 22

Mobile

D.T.E. Oil Light

G & G Oil

Circulating 22

Imperial Oil

Voltesso-35

Shell Canada

Transformer-10

Texaco

Diala-Oil-AX

Woco

Premium 100

F-2) Impeller and Volute Service:

F-2.1) Disassembly and Inspection:

To clean out volute (1) or replace impeller (33), disconnect
power, remove hex bolts (26), and lockwasher (12), vertically
lift motor and seal plate assembly from volute (1) and spacer
ring (31), see Figure 4. Clean out body if necessary. Clean and
examine impeller (33), for pitting or wear and replace if
required, inspect gasket (36) and replace if cut or damaged. If
the impeller (33) needs replacing, place a flat screwdriver in the
slot of the end of the shaft to hold the shaft stationary while
unscrewing the impeller (33).

Fig. 3

10 PSI AIR

   ⇓

Pressure Gauge Ass’y
(See Parts List)

Remove
Plug

 10  PSI AIR

NOTE: THIS

PLUG FOR DS

MODELS ONLY.

Remove Plug

10

Содержание 2SEV

Страница 1: ...such Crane Pumps Systems Inc reserves the right to change product without prior written notification SERIES 2SEV 3SEV L DS 1 5 2 0 HP 3450 RPM Single and Double Seal BARNES 420 Third Street P O Box 6...

Страница 2: ...BLE SEAL CROSS SECTION Fig 17 20 DOUBLE SEAL EXPLODED VIEW Fig 18 21 PARTS LIST 22 23 RETURNED GOODS POLICY 25 WARRANTY START UP REPORT WARRANTY REGISTRATION SPECIAL TOOLS AND EQUIPMENT INSULATION TES...

Страница 3: ...n and discharge openings DO NOT insert fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO...

Страница 4: ...0 Volt Custom Molded for Sealing and Strain Relief SPEED 3450 RPM Nominal UPPER BEARING Design Single Row Ball Lubrication Oil Load Radial LOWER BEARING Design Single Row Ball Lubrication Oil Load Rad...

Страница 5: ...12 63 321 6 25 159 1 50 38 4 88 124 9 75 248 20 78 528 6 66 169 3SEV L Series 13 99 355 7 06 179 2 06 52 4 88 124 9 75 248 19 07 484 9 03 229 3SEV DS Series 13 99 355 7 06 179 2 06 52 4 88 124 9 75 2...

Страница 6: ...d provided 1 The pump is not installed under water for more than one 1 month 2 Immediately upon satisfactory completion of the test the pump is removed thoroughly dried repacked in the original shippi...

Страница 7: ...dings become too hot and will automatically reset itself when the pump motor cools to a safe temperature It is recommended that the thermal sensor be connected in series to an alarm device to alert th...

Страница 8: ...70 3SEV1522L 1 5 240 1 3450 A 13 5 31 5 12 3 SOW 0 610 2 15 12 49 3SEV1592L 1 5 200 240 3 3450 C 11 5 10 5 27 0 14 4 SOW 0 600 4 22 3SEV1542L 1 5 480 3 3450 F 5 2 13 5 14 4 SOW 0 600 17 0 3SEV1552L 1...

Страница 9: ...and refill with new oil as per section F 1 4 SECTION D START UP OPERATION D 1 Check Voltage and Phase Before operating pump compare the voltage and phase information stamped on the pump identificatio...

Страница 10: ...emely fast increase pressure by tapping air nozzle Too much pressure will damage seal DO NOT exceed 10 P S I F 1 4 Replacing Oil Motor Housing Set unit upright and refill with new cooling oil as per T...

Страница 11: ...ew into volute 1 Torque to 100 in lbs Check for free rotation of motor and impeller F 3 Shaft Seal Service Important Handle seal parts with extreme care DO NOT scratch or mar lapped surfaces F 3 1 Dis...

Страница 12: ...d or resting on bellows tail Slide retaining ring 28d over shaft and let rest on spring 28c Replace snap ring 32 in groove of shaft Set square ring 27 in groove on outer seal plate 29 and place outer...

Страница 13: ...or winding for shorts and check resistance values Check rotor for wear If rotor or the stator windings are defective the complete motor must be replaced Important All parts must be clean before reasse...

Страница 14: ...ads to the underside of the terminal block s 21 54 optional as shown in Figure 13 Note that the pins are numbered underneath the terminal block Place o ring 20 into groove in terminal block and lubric...

Страница 15: ...Fig 13 15...

Страница 16: ...uration This number is used for ordering and obtaining information G 3 MODEL NUMBER This designation consists of numbers and letters which represent the discharge size series horsepower motor phase an...

Страница 17: ...lean impeller cavity and inlet of any obstruction 9 Loosen union slightly to allow trappedair to escape Verify that turn off level of switch is set so that impeller cavity is always flooded Clean vent...

Страница 18: ...Fig 15 2SEV L 3SEV L Series Single Seal 18...

Страница 19: ...Fig 16 2SEV L 3SEV L Series Single Seal 19...

Страница 20: ...Fig 17 2SEV DS 3SEV DS Series Double Seal 20...

Страница 21: ...Fig 18 2SEV DS 3SEV DS Series Double Seal 21...

Страница 22: ...x 75 Lg Stainless 6 1 129 1 Hex Hd Cap Screw Optional for moisture and temp sensors 12 8 026322 Lockwasher Std 5 16 Stainless 10 026322 Lockwasher Optional for moisture and temp sensors 13 1 103503 Ha...

Страница 23: ...Wire Assembly 200 240V 3Ph 50 1 051621 Thermal Sensor Optional for temperature sensor Not Shown 51 2 105155 Wire Assembly Optional for temperature sensor Not Shown 52 2 625 00163 Terminal Connector Op...

Страница 24: ...NOTES 24...

Страница 25: ...f the warranty contact your local Crane Pumps Systems Inc Distributor RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A RETURNED GOODS AUTHORIZATION CONTACT YOUR LOCAL CRANE PUMPS SYSTEMS INC DISTRIBUTO...

Страница 26: ...eld performance Any additional guarantees in the nature of performance specifications must be in writing and such writing must be signed by our authorized representative Due to inaccuracies in field t...

Страница 27: ...ottom Does Impeller Turn Freely By Hand YES NO Condition Of Equipment GOOD FAIR POOR Condition Of Cable Jacket GOOD FAIR POOR Resistance of Cable Jacket GOOD FAIR POOR Resistance of Cable and Pump Mot...

Страница 28: ...Pump Off L1 L2 L2 L3 L3 L1 Voltage supply at panel line connection Pump On L1 L2 L2 L3 L3 L1 Amperage Load connection Pump On L1 L2 L3 FINAL CHECK Is pump seated on discharge properly Check for leaks...

Страница 29: ...ottom Does Impeller Turn Freely By Hand YES NO Condition Of Equipment GOOD FAIR POOR Condition Of Cable Jacket GOOD FAIR POOR Resistance of Cable Jacket GOOD FAIR POOR Resistance of Cable and Pump Mot...

Страница 30: ...Pump Off L1 L2 L2 L3 L3 L1 Voltage supply at panel line connection Pump On L1 L2 L2 L3 L3 L1 Amperage Load connection Pump On L1 L2 L3 FINAL CHECK Is pump seated on discharge properly Check for leaks...

Страница 31: ...RIAL NO PART NO BRAND FOLD HERE IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty Complete the Warranty Registration Form and returned to Crane Pumps Systems Inc Warrant...

Страница 32: ...CRANE PUMPS SYSTEMS INC WARRANTY SERVICE GROUP 420 THIRD STREET P O BOX 603 PIQUA OHIO 45356 0603 U S A PLACE STAMP HERE FOLD HERE AND TAPE DO NOT STAPLE...

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