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595ML  CRL

800-00050

LOADING TECHNIQUES AND OPERATIONS

LOADING TECHNIQUES AND OPERATIONS

LOADING TECHNIQUES AND OPERATIONS

LOADING TECHNIQUES AND OPERATIONS

LOADING TECHNIQUES AND OPERATIONS

OPERATING SAFELY

OPERATING SAFELY

OPERATING SAFELY

OPERATING SAFELY

OPERATING SAFELY

- Safety is the operator's responsibility. It is the

operator's responsibility to read the manual
thoroughly, understand the machine's control
functions and all safety precautions and warnings
before operating the machine.

Although you are an experienced operator, don't
assume that controls on this machine are the same
as other similar equipment. Understand and
acknowledge the differences of this machine before
operating.

- Walk around the machine and warn all personnel

who may be  near the machine or in the machine
path before starting.  Do not start until all personnel
are clearly away from the machine.

- Establish a safe work area:

- where there is plenty of maneuvering room.
- where ground is smooth, even and firm.
- where there are no obstacles.

- Know the perimeters of the established work

area.

- Do not establish the work area:

-

near edges of a ditch.

-

in slide areas.

-

near river or stream banks.

-

near overhangs or excavation sites.

- Always wear the seat belt, if provided.

- Always remain in the operator's seat while machine

is energized and/or while boom is lifted.

- Start and operate the machine only from the

operator's station.

- Move controls slowly to get the feel of the

machine.

- Hydraulically operated controls (joysticks)

become inert when engine is shut down
and hydraulic power is lost, unlike directly
connected mechanical levers (used on some
machines) that can cause movement of
components even after engine is shut down.

OPERATING PROCEDURES

OPERATING PROCEDURES

OPERATING PROCEDURES

OPERATING PROCEDURES

OPERATING PROCEDURES

This machine is built to lift loads and is extremely
powerful.  Do not operate carelessly.  There is potential
for personal injury and equipment damage.  Be
concerned about safety when preparing to operate

machine.  Operator must handle load so that
maximum stability is maintained.  Be familiar with size
and weight of handled materials.

Ensure safe operation by inspecting machine as stated
in Start-up Procedures

Start-up Procedures

Start-up Procedures

Start-up Procedures

Start-up Procedures under

Pre-Maintenance Check List.  This inspection amounts
to a common sense visual check of machine at
beginning of every operation. Follow a preventive
maintenance program;  such a procedure will reduce
possibility of costly down time.  Read Start-up

Start-up

Start-up

Start-up

Start-up

Procedures

Procedures

Procedures

Procedures

Procedures of this manual and understand them before
operating machine.

Always allow engine and hydraulic system to warm up
before operating.  See Start-Up Procedures

Start-Up Procedures

Start-Up Procedures

Start-Up Procedures

Start-Up Procedures.  Run

engine at idle for about five minutes.  Then operate
hydraulic controls several times: lift and lower booms,
open and close grapple, and swing machine in both
directions.  During colder temperatures increase  warm-
up time.

Take advantage of easy operation of machine.  Keep
operating distance as short as possible.  Keep work
area small to shorten cycle time.

Plan ahead to place machine, stock pile, and loading
area in position for as short a cycle as possible to
increase production.

GETTING THE FEEL OF THE

GETTING THE FEEL OF THE

GETTING THE FEEL OF THE

GETTING THE FEEL OF THE

GETTING THE FEEL OF THE
LOADER

LOADER

LOADER

LOADER

LOADER

Before starting the first job with a new machine, it is
suggested that the now trained operator find a good
open spot on firm, level ground that is free of
obstructions such as trees, buildings, other
equipment, and people.  Move machine to this cleared
area and spend some time just getting to know the
"operating feel" of the machine.  Every machine has a
slightly different feel and individual response to
movement of controls.  This "get
acquainted" time will allow operator to become familiar
with controls before beginning work.

The fluid nature of hydraulic power requires a special
operating approach to the hydraulic loader that can be
described as a smooth, even technique.  Control levers
should be moved in a gradual, deliberate way rather
than with jerky, abrupt movements.  Jerky operation
can cause damage and early wear to loader and will
overheat hydraulic system.

Содержание 595 ML

Страница 1: ...BARKO BARKO LOADERS LOADERS LOADERS LOADERS LOADERS OPERATOR S MANUAL OPERATOR S MANUAL OPERATOR S MANUAL OPERATOR S MANUAL OPERATOR S MANUAL 595 ML Crawler 595 ML Crawler 595 ML Crawler 595 ML Crawl...

Страница 2: ...Foot Pedal 20 Left Track Travel Foot Pedal 20 Operator s Seat 21 Instrument Panels 22 Fuses Circuit Breakers 22 Instrument Panel wall mounted 22 Digital display 24 Radio Cassette Sony 25 Radio Casset...

Страница 3: ...page 3 page 3 page 3 page 3 page 3 595ML CRL 800 00050 Introduction Introduction Introduction Introduction Introduction Marker...

Страница 4: ...year A professional operator should also be familiar with the information contained in other applicable sources such as American National Standards SAE OSHA etc ADDITIONALINFORMATION Logging Safety Re...

Страница 5: ...ition Key Ignition Key Ignition Key Switch Switch Switch Switch Switch Power On Power On Power On Power On Power On Accessory Accessory Accessory Accessory Accessory Power Off Power Off Power Off Powe...

Страница 6: ...damage and will void the damage and will void the damage and will void the warranty warranty warranty warranty warranty The consequences of increasing hydraulic pressure are serious The function of th...

Страница 7: ...o BARKO within ten 10 days from the date on which the defect was discovered and any claim submitted within thirty 30 days after repair work is completed BARKO warranty does not cover 1 Defects damage...

Страница 8: ...be lowered to When machine is not operating or when leaving cab boom and attachment must be lowered to When machine is not operating or when leaving cab boom and attachment must be lowered to When mac...

Страница 9: ...engine before leaving cab If necessary to work engine before leaving cab If necessary to work engine before leaving cab If necessary to work engine before leaving cab If necessary to work engine befor...

Страница 10: ...ury could result injury could result WARNING WARNING WARNING WARNING WARNING Older air conditioning equipment may contain R 12 Older air conditioning equipment may contain R 12 Older air conditioning...

Страница 11: ...cause Mechanically connected controls will cause Mechanically connected controls will cause Mechanically connected controls will cause Mechanically connected controls will cause movement of component...

Страница 12: ...tion or electrical component damage and may result in death or severe injury damage and may result in death or severe injury damage and may result in death or severe injury damage and may result in de...

Страница 13: ...ect all electrical wiring and inspect all electrical wiring and inspect all electrical wiring and inspect all electrical wiring and inspect all electrical wiring and connections for damage Keep the co...

Страница 14: ...om Stick Boom Stick Boom Grapple Grapple Grapple Grapple Grapple Hanger Hanger Hanger Hanger Hanger Air Cleaner Air Cleaner Air Cleaner Air Cleaner Air Cleaner Hood Hood Hood Hood Hood Exhaust Exhaust...

Страница 15: ...page 15 page 15 page 15 page 15 page 15 595ML CRL 800 00050 Operation Operation Operation Operation Operation Marker...

Страница 16: ...ing Window Sliding Window Sliding Window Sliding Window Servo Lever Servo Lever Servo Lever Servo Lever Servo Lever lifts entire lifts entire lifts entire lifts entire lifts entire armrest armrest arm...

Страница 17: ...own Slasher Saw Down Slasher Saw Up Slasher Saw Up Slasher Saw Up Slasher Saw Up Slasher Saw Up Knives Knives Knives Knives Knives Close Close Close Close Close Knives Knives Knives Knives Knives Open...

Страница 18: ...Slasher Saw Up Slasher Saw Up Slasher Saw Up Slasher Saw Up Slasher Saw Up Knives Knives Knives Knives Knives Close Close Close Close Close Knives Knives Knives Knives Knives Open Open Open Open Open...

Страница 19: ...crease in the decrease in the decrease engine speed engine speed engine speed engine speed engine speed position position position position position THROTTLE LEVER THROTTLE LEVER THROTTLE LEVER THROTT...

Страница 20: ...if the Damage to components will occur if the above procedures are not followed above procedures are not followed above procedures are not followed above procedures are not followed above procedures a...

Страница 21: ...rward Armrest Forward and Backward and Backward and Backward and Backward and Backward Adjustment Adjustment Adjustment Adjustment Adjustment Forward and backward Forward and backward Forward and back...

Страница 22: ...Meter Hour Meter Hour Meter Indicates hours of operating time 6 6 6 6 6 Monitor Light Test Button Monitor Light Test Button Monitor Light Test Button Monitor Light Test Button Monitor Light Test Butto...

Страница 23: ...of four positions Off Low Medium and High 5b 5b 5b 5b 5b On Off Switch Temperature Controller On Off Switch Temperature Controller On Off Switch Temperature Controller On Off Switch Temperature Contro...

Страница 24: ...nd then release when main menu appears Menu Selection Menu Selection Menu Selection Menu Selection Menu Selection Items are selected within each menu utilizing the up down arrows on right side of pane...

Страница 25: ...turn on system Volume increases as knob is turned to right 4a 4a 4a 4a 4a Fade Balance Knob Fade Balance Knob Fade Balance Knob Fade Balance Knob Fade Balance Knob Turn to balance speaker sound RADIO...

Страница 26: ...8 ohms impedance DON T connect the left and right speaker leads to each other or to the same speakers DON T connect the negative speaker leads to each other or the positive leads to each other DON T c...

Страница 27: ...ocations Grease Fittings lubricated see Service Schedule and Lubrication Points for daily maintenance Bolts Nuts check for wear or damage Gearboxes Transmissions any leaks proper fluid levels See Serv...

Страница 28: ...our machine in Know how to put your machine in Know how to put your machine in Know how to put your machine in a zero energy state for inspection a zero energy state for inspection a zero energy state...

Страница 29: ...ge damage damage damage damage SHUT DOWNPROCEDURE SHUT DOWNPROCEDURE SHUT DOWNPROCEDURE SHUT DOWNPROCEDURE SHUT DOWNPROCEDURE 3 Decrease engine RPM to idle Allow machine to cool down by idling for a w...

Страница 30: ...ng 5 Close and lock the cab door WARNING WARNING WARNING WARNING WARNING If cab door is not closed and locked it has the potential to slam shut during the If cab door is not closed and locked it has t...

Страница 31: ...D TILT PROCEDURES CONTINUED TILT PROCEDURES CONTINUED WARNING WARNING WARNING WARNING WARNING Do not stand under or walk under cab when it Do not stand under or walk under cab when it Do not stand und...

Страница 32: ...and hose placement Wire 5 Topping Saw Up Wire 14 Knives Open Wire 13 Knives Close Wire 11 Topping Saw Down Wire 12 Slasher Down Wire 6 Slasher Up Travel Section Plug Delimber Knives Open 1 2 JIC Toppi...

Страница 33: ...is maintained Be familiar with size and weight of handled materials Ensure safe operation by inspecting machine as stated in Start up Procedures Start up Procedures Start up Procedures Start up Proced...

Страница 34: ...wo or more controls at the same time allows oil flow to each function Always heel load on opposite side of boom from cab to help prevent load from coming into contact with cab at any time Another oper...

Страница 35: ...WARNING WARNING Engage Swing Brake and chain boom and Engage Swing Brake and chain boom and Engage Swing Brake and chain boom and Engage Swing Brake and chain boom and Engage Swing Brake and chain bo...

Страница 36: ...page 36 page 36 page 36 page 36 page 36 595ML CRL 800 00050 Maintenance Maintenance Maintenance Maintenance Maintenance Marker...

Страница 37: ...e to the injury property damage or structural damage to the injury property damage or structural damage to the injury property damage or structural damage to the machine machine machine machine machin...

Страница 38: ...n loader See warnings and instructions both at the beginning and warnings and instructions both at the beginning and warnings and instructions both at the beginning and warnings and instructions both...

Страница 39: ...es the filter element should be replaced first at 50 hrs and then at 400 hrs thereafter Engine Shrouding Engine Shrouding Engine Shrouding Engine Shrouding Engine Shrouding Clean and inspect SERVICE S...

Страница 40: ...REQUIRED SERVICEREQUIRED 8 HRS 8 HRS 8 HRS 8 HRS 8 HRS DAILY DAILY DAILY DAILY DAILY 50 HRS 50 HRS 50 HRS 50 HRS 50 HRS WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY 100 HRS 100 HRS 100 HRS 100 HRS 100 HRS MONTH...

Страница 41: ...TO 2 engine oil Swing Motor Gearboxes EP 80 90 gear fluid fill until oil is as high as top of cluster bearings see service manual for more information if lube reservoir is used maintain at half full L...

Страница 42: ...2 NLGI NO 2 NLGI NO 2 NLGI NO 2 NLGI NO 2 HYDRAULIC OIL HYDRAULIC OIL HYDRAULIC OIL HYDRAULIC OIL HYDRAULIC OIL The following lists some features to look for in an oil The hydraulic oil for the machin...

Страница 43: ...ulic fluid under pressure can penetrate the skin or eyes Diesel fuel or hydraulic fluid under pressure can penetrate the skin or eyes Diesel fuel or hydraulic fluid under pressure can penetrate the sk...

Страница 44: ...rque Visually check bolts daily Check torque every 50 hours Maintain proper bolt torque Visually check bolts daily Check torque every 50 hours Maintain proper bolt torque Visually check bolts daily Ch...

Страница 45: ...DRY DRY FINE FINE FINE FINE FINE COARSE COARSE COARSE COARSE COARSE FINE FINE FINE FINE FINE COARSE COARSE COARSE COARSE COARSE DIA DIA DIA DIA DIA LUBRICATED LUBRICATED LUBRICATED LUBRICATED LUBRICAT...

Страница 46: ...tings on a new machine will void the warranty Altering the settings on a new machine will void the warranty Altering the settings on a new machine will void the warranty Altering the settings on a new...

Страница 47: ...Check for and repair any leaks Drain engine oil and fill with heavier weight engine oil Engineoverheats Low coolant level Loose worn or broken fan belt Radiatorplugged Air filter elements plugged Fil...

Страница 48: ...il cooler dirty Relief valve improperly adjusted Incorrect hydraulic oil viscosity Excessive load Pump not receiving hydraulic oil Damagedline Any or all of the following Replace dirty filters Clogged...

Страница 49: ...lts Clean and tighten battery connections Tighten or replace belts Starter will not work or cranks slowly Loose or corroded connections Wrongengineoil Clean and tighten connections Replace engine oil...

Страница 50: ...ice No steering control if applicable Leakage or blockage in hydraulic system Carrier system not operational Repair or replace sources of leaks and blocks Repair or replace as needed Machine steering...

Страница 51: ...application on any Barko machine The decals used on application on any Barko machine The decals used on application on any Barko machine The decals used on application on any Barko machine The decals...

Страница 52: ...manuals will be shipped by UPS no P O boxes please since manuals will be shipped by UPS Serial Number of Machine Serial Number of Machine Serial Number of Machine Serial Number of Machine Serial Numbe...

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