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595ML  CRL

800-00050

INSTRUMENT PANELS

INSTRUMENT PANELS

INSTRUMENT PANELS

INSTRUMENT PANELS

INSTRUMENT PANELS

NOTE:

NOTE:

NOTE:

NOTE:

NOTE:  Know the location and function of all controls before operating this machine.

4

44

44

2

22

22

1

11

11

8

88

88

3

33

33

INSTRUMENT PANEL (WALL MOUNTED)

INSTRUMENT PANEL (WALL MOUNTED)

INSTRUMENT PANEL (WALL MOUNTED)

INSTRUMENT PANEL (WALL MOUNTED)

INSTRUMENT PANEL (WALL MOUNTED)

1

11

11

Water Temperature Gauge

Water Temperature Gauge

Water Temperature Gauge

Water Temperature Gauge

Water Temperature Gauge
Indicates water temperature.
Normal operating temp: 160 to 195 degrees F.

2

22

22

Voltage (Battery) Gauge

Voltage (Battery) Gauge

Voltage (Battery) Gauge

Voltage (Battery) Gauge

Voltage (Battery) Gauge
Indicates voltage of electrical system.  Unit of measure: volts.

3

33

33

Engine Oil Pressure Gauge

Engine Oil Pressure Gauge

Engine Oil Pressure Gauge

Engine Oil Pressure Gauge

Engine Oil Pressure Gauge
Indicates engine oil pressure.  Unit of measure: PSI
Normal operating pressure: 40 - 60 PSI at 1800 - 2200 RPM.

4

44

44

Fuel Gauge

Fuel Gauge

Fuel Gauge

Fuel Gauge

Fuel Gauge
Indicates amount of engine fuel.

5

55

55

Hour Meter

Hour Meter

Hour Meter

Hour Meter

Hour Meter
Indicates hours of operating time.

6

66

66

Monitor Light Test Button

Monitor Light Test Button

Monitor Light Test Button

Monitor Light Test Button

Monitor Light Test Button
Push and hold button in for a few seconds to test Monitor Light
System.

7

77

77

Monitor Light System Fuse

Monitor Light System Fuse

Monitor Light System Fuse

Monitor Light System Fuse

Monitor Light System Fuse
Replace this 5 amp fuse if Monitor Light Test Button does not
activate the Monitor Light System.

8

88

88

Monitor Light System

Monitor Light System

Monitor Light System

Monitor Light System

Monitor Light System
NOTE:

NOTE:

NOTE:

NOTE:

NOTE: The monitor system consists of words which light up
from behind when there is a problem or when a function is
activated, such as:

Trans. Temp. Eng. Oil

*Tank

Low Air

------

Mag Lift

*Travel

Water Temp.

Swing

Oil Temp.

Low Oil

*Drain Filter

* = Starred items will light up when filters need servicing.

7

77

77

5

55

55

6

66

66

continued on next page...

FUSES/CIRCUIT BREAKERS

FUSES/CIRCUIT BREAKERS

FUSES/CIRCUIT BREAKERS

FUSES/CIRCUIT BREAKERS

FUSES/CIRCUIT BREAKERS

The electrical system uses mainly circuit breakers, but there is also a fuse for the Monitor Light System.

The Monitor Light System fuse is located on Wall Mounted Instrument Panel which is mounted to the front wall of
the cab.  This is a 5-amp fuse.  (See Instrument Panel (wall mounted) section in this manual for location.)

Содержание 595 ML

Страница 1: ...BARKO BARKO LOADERS LOADERS LOADERS LOADERS LOADERS OPERATOR S MANUAL OPERATOR S MANUAL OPERATOR S MANUAL OPERATOR S MANUAL OPERATOR S MANUAL 595 ML Crawler 595 ML Crawler 595 ML Crawler 595 ML Crawl...

Страница 2: ...Foot Pedal 20 Left Track Travel Foot Pedal 20 Operator s Seat 21 Instrument Panels 22 Fuses Circuit Breakers 22 Instrument Panel wall mounted 22 Digital display 24 Radio Cassette Sony 25 Radio Casset...

Страница 3: ...page 3 page 3 page 3 page 3 page 3 595ML CRL 800 00050 Introduction Introduction Introduction Introduction Introduction Marker...

Страница 4: ...year A professional operator should also be familiar with the information contained in other applicable sources such as American National Standards SAE OSHA etc ADDITIONALINFORMATION Logging Safety Re...

Страница 5: ...ition Key Ignition Key Ignition Key Switch Switch Switch Switch Switch Power On Power On Power On Power On Power On Accessory Accessory Accessory Accessory Accessory Power Off Power Off Power Off Powe...

Страница 6: ...damage and will void the damage and will void the damage and will void the warranty warranty warranty warranty warranty The consequences of increasing hydraulic pressure are serious The function of th...

Страница 7: ...o BARKO within ten 10 days from the date on which the defect was discovered and any claim submitted within thirty 30 days after repair work is completed BARKO warranty does not cover 1 Defects damage...

Страница 8: ...be lowered to When machine is not operating or when leaving cab boom and attachment must be lowered to When machine is not operating or when leaving cab boom and attachment must be lowered to When mac...

Страница 9: ...engine before leaving cab If necessary to work engine before leaving cab If necessary to work engine before leaving cab If necessary to work engine before leaving cab If necessary to work engine befor...

Страница 10: ...ury could result injury could result WARNING WARNING WARNING WARNING WARNING Older air conditioning equipment may contain R 12 Older air conditioning equipment may contain R 12 Older air conditioning...

Страница 11: ...cause Mechanically connected controls will cause Mechanically connected controls will cause Mechanically connected controls will cause Mechanically connected controls will cause movement of component...

Страница 12: ...tion or electrical component damage and may result in death or severe injury damage and may result in death or severe injury damage and may result in death or severe injury damage and may result in de...

Страница 13: ...ect all electrical wiring and inspect all electrical wiring and inspect all electrical wiring and inspect all electrical wiring and inspect all electrical wiring and connections for damage Keep the co...

Страница 14: ...om Stick Boom Stick Boom Grapple Grapple Grapple Grapple Grapple Hanger Hanger Hanger Hanger Hanger Air Cleaner Air Cleaner Air Cleaner Air Cleaner Air Cleaner Hood Hood Hood Hood Hood Exhaust Exhaust...

Страница 15: ...page 15 page 15 page 15 page 15 page 15 595ML CRL 800 00050 Operation Operation Operation Operation Operation Marker...

Страница 16: ...ing Window Sliding Window Sliding Window Sliding Window Servo Lever Servo Lever Servo Lever Servo Lever Servo Lever lifts entire lifts entire lifts entire lifts entire lifts entire armrest armrest arm...

Страница 17: ...own Slasher Saw Down Slasher Saw Up Slasher Saw Up Slasher Saw Up Slasher Saw Up Slasher Saw Up Knives Knives Knives Knives Knives Close Close Close Close Close Knives Knives Knives Knives Knives Open...

Страница 18: ...Slasher Saw Up Slasher Saw Up Slasher Saw Up Slasher Saw Up Slasher Saw Up Knives Knives Knives Knives Knives Close Close Close Close Close Knives Knives Knives Knives Knives Open Open Open Open Open...

Страница 19: ...crease in the decrease in the decrease engine speed engine speed engine speed engine speed engine speed position position position position position THROTTLE LEVER THROTTLE LEVER THROTTLE LEVER THROTT...

Страница 20: ...if the Damage to components will occur if the above procedures are not followed above procedures are not followed above procedures are not followed above procedures are not followed above procedures a...

Страница 21: ...rward Armrest Forward and Backward and Backward and Backward and Backward and Backward Adjustment Adjustment Adjustment Adjustment Adjustment Forward and backward Forward and backward Forward and back...

Страница 22: ...Meter Hour Meter Hour Meter Indicates hours of operating time 6 6 6 6 6 Monitor Light Test Button Monitor Light Test Button Monitor Light Test Button Monitor Light Test Button Monitor Light Test Butto...

Страница 23: ...of four positions Off Low Medium and High 5b 5b 5b 5b 5b On Off Switch Temperature Controller On Off Switch Temperature Controller On Off Switch Temperature Controller On Off Switch Temperature Contro...

Страница 24: ...nd then release when main menu appears Menu Selection Menu Selection Menu Selection Menu Selection Menu Selection Items are selected within each menu utilizing the up down arrows on right side of pane...

Страница 25: ...turn on system Volume increases as knob is turned to right 4a 4a 4a 4a 4a Fade Balance Knob Fade Balance Knob Fade Balance Knob Fade Balance Knob Fade Balance Knob Turn to balance speaker sound RADIO...

Страница 26: ...8 ohms impedance DON T connect the left and right speaker leads to each other or to the same speakers DON T connect the negative speaker leads to each other or the positive leads to each other DON T c...

Страница 27: ...ocations Grease Fittings lubricated see Service Schedule and Lubrication Points for daily maintenance Bolts Nuts check for wear or damage Gearboxes Transmissions any leaks proper fluid levels See Serv...

Страница 28: ...our machine in Know how to put your machine in Know how to put your machine in Know how to put your machine in a zero energy state for inspection a zero energy state for inspection a zero energy state...

Страница 29: ...ge damage damage damage damage SHUT DOWNPROCEDURE SHUT DOWNPROCEDURE SHUT DOWNPROCEDURE SHUT DOWNPROCEDURE SHUT DOWNPROCEDURE 3 Decrease engine RPM to idle Allow machine to cool down by idling for a w...

Страница 30: ...ng 5 Close and lock the cab door WARNING WARNING WARNING WARNING WARNING If cab door is not closed and locked it has the potential to slam shut during the If cab door is not closed and locked it has t...

Страница 31: ...D TILT PROCEDURES CONTINUED TILT PROCEDURES CONTINUED WARNING WARNING WARNING WARNING WARNING Do not stand under or walk under cab when it Do not stand under or walk under cab when it Do not stand und...

Страница 32: ...and hose placement Wire 5 Topping Saw Up Wire 14 Knives Open Wire 13 Knives Close Wire 11 Topping Saw Down Wire 12 Slasher Down Wire 6 Slasher Up Travel Section Plug Delimber Knives Open 1 2 JIC Toppi...

Страница 33: ...is maintained Be familiar with size and weight of handled materials Ensure safe operation by inspecting machine as stated in Start up Procedures Start up Procedures Start up Procedures Start up Proced...

Страница 34: ...wo or more controls at the same time allows oil flow to each function Always heel load on opposite side of boom from cab to help prevent load from coming into contact with cab at any time Another oper...

Страница 35: ...WARNING WARNING Engage Swing Brake and chain boom and Engage Swing Brake and chain boom and Engage Swing Brake and chain boom and Engage Swing Brake and chain boom and Engage Swing Brake and chain bo...

Страница 36: ...page 36 page 36 page 36 page 36 page 36 595ML CRL 800 00050 Maintenance Maintenance Maintenance Maintenance Maintenance Marker...

Страница 37: ...e to the injury property damage or structural damage to the injury property damage or structural damage to the injury property damage or structural damage to the machine machine machine machine machin...

Страница 38: ...n loader See warnings and instructions both at the beginning and warnings and instructions both at the beginning and warnings and instructions both at the beginning and warnings and instructions both...

Страница 39: ...es the filter element should be replaced first at 50 hrs and then at 400 hrs thereafter Engine Shrouding Engine Shrouding Engine Shrouding Engine Shrouding Engine Shrouding Clean and inspect SERVICE S...

Страница 40: ...REQUIRED SERVICEREQUIRED 8 HRS 8 HRS 8 HRS 8 HRS 8 HRS DAILY DAILY DAILY DAILY DAILY 50 HRS 50 HRS 50 HRS 50 HRS 50 HRS WEEKLY WEEKLY WEEKLY WEEKLY WEEKLY 100 HRS 100 HRS 100 HRS 100 HRS 100 HRS MONTH...

Страница 41: ...TO 2 engine oil Swing Motor Gearboxes EP 80 90 gear fluid fill until oil is as high as top of cluster bearings see service manual for more information if lube reservoir is used maintain at half full L...

Страница 42: ...2 NLGI NO 2 NLGI NO 2 NLGI NO 2 NLGI NO 2 HYDRAULIC OIL HYDRAULIC OIL HYDRAULIC OIL HYDRAULIC OIL HYDRAULIC OIL The following lists some features to look for in an oil The hydraulic oil for the machin...

Страница 43: ...ulic fluid under pressure can penetrate the skin or eyes Diesel fuel or hydraulic fluid under pressure can penetrate the skin or eyes Diesel fuel or hydraulic fluid under pressure can penetrate the sk...

Страница 44: ...rque Visually check bolts daily Check torque every 50 hours Maintain proper bolt torque Visually check bolts daily Check torque every 50 hours Maintain proper bolt torque Visually check bolts daily Ch...

Страница 45: ...DRY DRY FINE FINE FINE FINE FINE COARSE COARSE COARSE COARSE COARSE FINE FINE FINE FINE FINE COARSE COARSE COARSE COARSE COARSE DIA DIA DIA DIA DIA LUBRICATED LUBRICATED LUBRICATED LUBRICATED LUBRICAT...

Страница 46: ...tings on a new machine will void the warranty Altering the settings on a new machine will void the warranty Altering the settings on a new machine will void the warranty Altering the settings on a new...

Страница 47: ...Check for and repair any leaks Drain engine oil and fill with heavier weight engine oil Engineoverheats Low coolant level Loose worn or broken fan belt Radiatorplugged Air filter elements plugged Fil...

Страница 48: ...il cooler dirty Relief valve improperly adjusted Incorrect hydraulic oil viscosity Excessive load Pump not receiving hydraulic oil Damagedline Any or all of the following Replace dirty filters Clogged...

Страница 49: ...lts Clean and tighten battery connections Tighten or replace belts Starter will not work or cranks slowly Loose or corroded connections Wrongengineoil Clean and tighten connections Replace engine oil...

Страница 50: ...ice No steering control if applicable Leakage or blockage in hydraulic system Carrier system not operational Repair or replace sources of leaks and blocks Repair or replace as needed Machine steering...

Страница 51: ...application on any Barko machine The decals used on application on any Barko machine The decals used on application on any Barko machine The decals used on application on any Barko machine The decals...

Страница 52: ...manuals will be shipped by UPS no P O boxes please since manuals will be shipped by UPS Serial Number of Machine Serial Number of Machine Serial Number of Machine Serial Number of Machine Serial Numbe...

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