background image

AIRFLOW & DEFROST

Cut-In/Cut-Out

Cut-In 

Temp (

o

F)

Cut-Out 

Temp (

o

F)

Pans

33

29

Top Coil

36

31

AIRFLOW & PRODUCT LOAD

Hillphoenix cases provide maximum product capacity within the 
refrigerated air envelope.  Please keep products within the ap-
propriate load limit.

It is important that you do not overload the food product display 
so  that  it 

impinges  on  the  airfl ow  pattern  (Fig.  11).  Overload-

ing will cause malfunction and the loss of proper temperature 
levels, particularly when discharge and return air sections are 
covered.

     

W A R N I N G

Always keep product within the designated air 
curtain.  Failure to do so may result in case 
malfunction and product losing proper tempera-
ture, resulting in sub-standard operation and 
increased chances of food contamination.

 

PTD-RGC cases are available with the defrost and temperature 
controls mounted at the case or initiated by the rack controller.

When the controls are mounted at the case, the single time-off 
defrost is initiated by the Dixell XR70CX controller mounted in 
the slide out control box. During defrost, all valves close and 
the pump cycles OFF. When in refrigeration mode, the glycol 
fl ow to the top coil, shelves and the Coolgenix pans is inde-
pendently controlled by the Dixell controller. If none of these 
components requires fl ow, all solenoids close (including DX 
liquid-line valve) and the pump is cycled OFF.

When defrost and temperature are controlled from the rack, 
the time-off defrost is controlled by a set of normally open con-
tacts at the rack controller. When in refrigeration mode, the 
top coils, shelf  and the Coolgenix pans are controlled as three 
independent, temperature-controlled cases. Again, if none of 

     

C A U T I O N

If the shelves are removed from the case or other-
wise not utilized, the shelf setpoint (SAA) must be 
raised  to 90 

o

F  to prevent the pump from running 

when only the shelves are calling for refrigeration.  
Failure to do so could result in early pump failure.

 

these components requires fl ow, all valves close and the pump 
cycles OFF.

Whether the controls are managed at the case or by the rack 
controller, the case and product temperatures are maintained 
by having the top coils, shelves and the Coolgenix deck pans 
cycle through their individual DIFFERENTIAL range.  If the 
Dixell XR70CX Controller is used, the fl ow of the chilled fl uid to 
the Coolgenix pans, shelves and top coil circuit is controlled by 
comparing the temperature readings of the appropriate tem-
perature sensor against either the CUT-IN or CUT-OUT setpoint 
to the DIFFERENTIAL control settings.  To determine CUT-OUT 
temperature, calculate the CUT-IN minus the DIFFERENTIAL.  
To determine CUT-IN temperature, calculate the CUT-OUT plus 
the DIFFERENTIAL.  For example, the factory setting for pan 
CUT-OUT is 29°F with a 4°F DIFFERENTIAL which yields a CUT-
IN setting of 33°F. 
The factory settings should be considered a guide and may 
need to be adjusted based on store conditions.  Because 
these cases are often installed in stores near a meat prepara-
tion area where standard ASHRAE conditions may not apply, 
different settings may be required for optimal operation. 
It is important to consult the guidelines and control setting 
shown on page 2 before setting defrost times.  Further adjust-
ment may be required depending on store conditions.

If your case is equipped with a Dixell temperature and humidity 
controller, see Appendices B1-B4 for operating instructions.

If  you  need  to  convert  pressure  to  temperature  see  Appendix 
C1 for the Sporlan Temperature-Pressure Chart. 

DEFROST & TEMPERATURE CONTROLS

Cases are equipped with either Hot Gas or Timed-Off defrost at 
the owner's option.  

The  hot  gas  defrost  termination  sensor  bulb  and  probe  are 
attached to the dump line which is in the front, left-hand side 
of the case.  

Fig. 11 Airflow pattern

16

Содержание GMD-R

Страница 1: ...16 Case Cleaning 17 24 Parts Ordering 25 Appendices Table of Contents To ensure proper functionality and optimum performance it is STRONGLY recommended that Hillphoenix specialty cases be installed s...

Страница 2: ...ii...

Страница 3: ...ith shelf lighting systems for direct or indirect exposure to water or other liquids The use of a misting system or water hose on a display case with a shelf lighting system resulting in the direct or...

Страница 4: ...installation and operations handbooks accompanied by an alert symbol paired with the word DANGER WARNING or CAUTION All warning messages will inform you of the potential hazard how to reduce the risk...

Страница 5: ...Revision History new manual format_12 13 energy data_01 14 energy data_03 14 endviews_09 14 support diagram and parts page_02 15 warranty_04 16 energy data_09 16 v...

Страница 6: ...olts 120 Volts Amps Watts Amps Watts Amps Watts Amps Watts Amps Watts PTD RGC BASE 6 2 0 6 72 1 8 3 0 9 108 10 4 1 2 144 12 4 1 2 144 Defrost Controls Model Defrosts per Day Run Off Time min Electric...

Страница 7: ...ontained2 Defrost Controls Model Fans per Case High Ef ciency Fans Anti Condensate Fans Drain Heaters Optional Defrost Heaters 120 Volts 120 Volts 120 Volts 208 Volts Amps Watts Amps Watts Amps Watts...

Страница 8: ...SE 26 in 66 0 cm 96 1 2 in 245 1 cm 8 case 120 1 2 in 306 1 cm 10 case 144 1 2 in 367 0 cm 12 case ELECTRICAL RACEWAY LOWER REAR STORAGE WITH DOORS 6 1 4 in 15 9 cm 42 in 106 7 cm 51 in 129 5 cm 1 1 2...

Страница 9: ...or the express receipt and 2 signed by the carrier s agent otherwise the carrier may refuse the claim If damage becomes apparent after the equipment is unpacked retain all packing materials and submi...

Страница 10: ...ineered for air conditioned stores with a maximum ambient of 75 F and 55 relative humidity When selecting the location for placement of this case avoid the following conditions Excessive Air Movement...

Страница 11: ...emaining cases Be certain to properly level all cases Fig 3 Sealing the end frame WATERSHED END FRAME C A U T I O N Installation of 3rd party materials may result in diminished case performance COOLGE...

Страница 12: ...be used Loading 1 When loading a case the product should be loaded through the rear load door opening 2 The rear doors should never be removed while merchan dising This is recommended to ensure optim...

Страница 13: ...nces when the glycol system needs to be drained ushed and recharged usually due to contami nants being added to the approved propylene glycol Charging and air purging should be performed with the hand...

Страница 14: ...r tight and sealed with the appropriate PVC or ABS cement Drain lines can be run left or right of the tee with the proper pitch to satisfy local drainage requirements When connecting the PVC to the ex...

Страница 15: ...oil Return Top Coils Refer to the table for the correct number of coils Supply Header Coolgenix Pan Coolgenix Pan Coolgenix Pan Coolgenix Pan Refer to the table for the correct number of pans Pan Sole...

Страница 16: ...6 in 15 2 cm 12 in 30 5 cm 1 in 2 5 cm 1 in 2 5 cm 15 x 11 MECHANICAL ACCESS FOR ELECT REFRIG AND DRAIN CONNECTIONS TOEKICK 42 in 106 7 cm TOEKICK L C FRONT OF CASE 72 1 2 in 184 2 cm 6 case 96 1 2 i...

Страница 17: ...serious injury or death Fig 7 T 8 light power cords W A R N I N G Using improper DC power supplies may damage the luminaires resulting in sub standard opera tion and increased chances of safety issue...

Страница 18: ...shelf luminaires 1 Place hook into shelf roll form at shelf front and rotate rear of luminaire toward the shelf 2 Depress the rear clip so that luminaire can nish rotation and until clip engages the...

Страница 19: ...toekick see pg 7 Have you removed the shipping blocks from the refrigeration and plumbing lines see pg 10 After powering up the case be certain that all of the steps listed below have been completed t...

Страница 20: ...90 o F to prevent the pump from running when only the shelves are calling for refrigeration Failure to do so could result in early pump failure these components requires ow all valves close and the p...

Страница 21: ...ed rear sill access to the thermostats simply by lifting off the ballast cover from under the rear sill It is important to consult the control setting guidelines shown on pages 2 9 before setting defr...

Страница 22: ...n with a soft damp cloth Avoid using harsh or abrasive cleaners as they may dam age the lights Be certain that the luminaires are complete ly dry before re energizing Clean from top to bottom when cle...

Страница 23: ...rear of the case 2 By disconnecting the hoses by use of the quick connects 3 By turning off the chiller rack supply to the system in the machine room 4 By opening up the rear lower panel and turning...

Страница 24: ...ved screws for reas sembly Fig 18 Coil cover removal Fig 19 Coil cover topside Fig 20 Coil cover underside 3 Carefully without bending the sheet metal cover lift from the back end of panel and rest th...

Страница 25: ...load door removal 2 Use a spray bottle lled with an approved mild detergent and warm water 3 Use a clean disposable cloth approved item to thorough ly clean all areas of the case 4 Wipe down doors wit...

Страница 26: ...efrigeration off to the case by the above methods put the case in a manual defrost through the Dixell Controller Push the DOWN key for more than 2 seconds and a manual defrost will start on the Dixell...

Страница 27: ...rear doors and tracks if applicable Remove the rear doors from the tracks Use a mild glass cleaner and a clean paper towel or cloth and wipe down the doors Spray the doors with sanitizer and allow the...

Страница 28: ...for cleaning If the case is not equipped with quick disconnects carefully lift the pans and lean against the front of the case until the case tank is cleaned Remove the pan spanner bars and rear pan s...

Страница 29: ...wipe it down with a paper towels or a clean cloth Spray the cutting board with sanitizer and allow it to air dry Spray the rear sill with a mild cleaning solution and wipe it down with paper towels o...

Страница 30: ...case Re install the Coolgenix deck pans spanner bars and rear pan support bars back into the case It is essential to insure the spanner bars are set back in place to prevent the pans from warping If y...

Страница 31: ...product only extra strength or specialty products may not be suitable Glass Plus standard product only extra strength or specialty products may not be suitable Exceed Multi Surface Glass Cleaner from...

Страница 32: ...the part is intended Length of the part if applicable Color of part if painted or color of polymer part Whether part is for left or right hand application Quantity Data tag is located on the left end...

Страница 33: ...A1 A4 Wiring Information B1 B4 Dixell Operating Instructions C1 Sporlan Pressure Temperature Chart D1 Parts List APPENDIX...

Страница 34: ...ITE TO LIGHT POWER WIRE INFORMATION WIRE INFORMATION BLACK TO BLOCK 4 A 2 BLACK FAN POWER WHITE TO BLOCK 4 E 2 WHITE FAN POWER WIRE INFORMATION WIRE INFORMATION BLACK TO DOME SOLENOID BLACK POWER WHIT...

Страница 35: ...ION GREEN TO ISO GREEN TO ISO GROUND BLACK TO BLOCK 2 E 2 BLACK TO LIGHT POWER WHITE TO BLOCK 2 I 2 WHITE TO LIGHT POWER WIRE INFORMATION WIRE INFORMATION BLACK TO BLOCK 3 A 2 BLACK FAN POWER WHITE TO...

Страница 36: ...BLUE DRIVER WHITE DRIVER BLACK DOME LIGHT RED DOME LIGHT GRAY TO 5 C GRAY TO 1 E BLUE DRIVER RED DRIVER BLACK DRIVER BLACK DRIVER WHITE DRIVER RED TOP LIGHT RED TOP LIGHT RED SHELF LIGHT RED SHELF LI...

Страница 37: ...BLACK SHELF LIGHT RED SHELF LIGHT BLACK DOME LIGHT GRAY SWITCH WHITE POWER FROM 4 E BLACK DRIVER WHITE DRIVER WIRE INFORMATION WIRE INFORMATION BLACK SWITCH BLACK DRIVER WHITE DRIVER WHITE TO 5 I WHIT...

Страница 38: ...ORATOR FANS The fan control mode is selected by means of the FnC parameter FnC C_n fans will switch ON and OFF with the compressor and not run during defrost FnC o_n fans will run even if the compress...

Страница 39: ...ressor is OFF in case of faulty thermostat probe With COF 0 compressor is always active DISPLAY CF Temperature measurement unit C Celsius F Fahrenheit WARNING When the measurement unit is changed the...

Страница 40: ...ill stop as soon as the digital input is de activated 8 4 PRESSURE SWITCH i1F PAL If during the interval time set by did parameter the pressure switch has reached the number of activation of the nPS p...

Страница 41: ...n 15 Pr2 COF Compressor OFF time with faulty probe 0 y 255 min 30 Pr2 CF Temperature measurement unit C y F C Pr2 rES Resolution in integer dE dec point dE Pr1 Lod Probe displayed P1 P2 P1 Pr2 rEd2 X...

Страница 42: ...29 4 381 8 17 8 3 16 4 51 5 54 3 30 4 388 0 18 7 8 17 0 52 7 55 6 31 4 394 3 19 7 2 17 7 54 0 56 9 32 4 400 7 20 6 7 18 4 55 3 58 3 33 5 407 2 21 6 1 19 1 56 6 59 6 34 6 413 8 22 5 6 19 9 58 0 61 0 3...

Страница 43: ...emote Bottom Deck L End Panel Trim M End Panel N Fixed End Glass O End Toekick P Electrical Raceway Q Outside Back R Lower Rear Storage w Doors S Shelf Standard T Adjustable Shelf Bracket U Insulated...

Страница 44: ...rned within two weeks after startup 5 If the defective part is not returned to the Manufacturer 6 To service maintenance or wear and tear parts such as lights starters and ballasts MODIFICATIONS TO GE...

Страница 45: ...er directly on fan motors or any electrical connections All lighting receptacles must be dried off prior to insertion and re energizing the lighting circuit Please refer to the Use and Maintenance sec...

Отзывы: