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8

General maintenance

EN-IST-BBZS1-0720

8 General maintenance

1. MAINTENANCE PRECAUTIONS

Maintenance operations must be carried out by expert technicians
only.

CAUTION!

Maintenance operations must be carried out with the line stopped
and all utilities (electricity, compressed air) disconnected.

CAUTION!

Always discharge the fluid pressure in the valve and piping before
disassembling the valve.

CAUTION!

Burns hazard. The valves and piping may be very hot. Wear protective
gloves

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Содержание BBWS11

Страница 1: ...aintenance Manual BY PASS VALVE Bardiani Valvole S p A via G di Vittorio 50 52 43045 Fornovo di Taro PR Italy tel 39 0525 400044 fax 39 0525 3408 bardiani bardiani com www bardiani com EN IST BBZS1 07...

Страница 2: ...EN IST BBZS1 0720 MANUAL REVISION DATE 2...

Страница 3: ...d maintenance 18 10 Tools useful for Disassembly Reassembly 19 11 Manual valve BBZS1 BBYS1 20 12 Disassembly of the BBZS1 BBYS1 BBWS11 22 A Disassembly of the BBZS1 BBYS1 23 B Disassembly of the BBWS1...

Страница 4: ...nd with no obligation to notify so in writing the data and or information relevant to the use of the valves described in this Instruction Use and Maintenance Manual A constantly updated version of thi...

Страница 5: ...ons Kg WARNING Loaded Spring Hazard Pay attention to the loaded spring during disassembly operations MANDATORY SIGNS FOR THE OPERATOR IN CHARGE OF ASSEMBLY DISASSEMBLY Pictogram Description Notes OBLI...

Страница 6: ...operations particularly when dismantling parts SUITABLE CLOTHING Suitable clothing such as overalls It is strictly prohibited to wear clothes with large flapping sleeves and or other loose items whic...

Страница 7: ...nsult the relative instruction manual PNEUMATIC CONNECTION Connection of the air to the valve PNEUMATIC DISCONNECTION Disconnection of the air from the valve 1 APPLICATION OF FOODSAFE GREASE Use FOODL...

Страница 8: ...the valve where there is a risk of explosion and or fire unless envisaged by the manufacturer if the valves are certified in accordance with Directive 2014 34 EU please refer to the ATEX Manual integr...

Страница 9: ...ked Unsuitable Saturated steam 125 C Suitable To be checked Suitable Unsuitable Greases Unsuitable Suitable Suitable Unsuitable Alcohols Suitable Unsuitable Suitable Suitable The valve complies with P...

Страница 10: ...es is made from plastic POM C Disposal must be in compliance with local legislation 3 VALVE LIFTING Take care as to the type of valve you are handling CAUTION Before lifting the valve make sure there...

Страница 11: ...expansion of the piping Excessive welding Overload CAUTION The seal seats may become deformed or cause valve malfunctioning 3 CORRECT DIRECTION OF FLOW Flow in the opposite direction to valve closure...

Страница 12: ...ed with connectors you may proceed with installation Correctly insert the gaskets and tighten the connectors 5 WELDING THE VALVE BODY ONTO PIPING Remove the body from the rest of the valve before proc...

Страница 13: ...lve for it to be disassembled DN BBZS1 A mm BBYS1 A mm 10 25 245 245 32 40 265 265 50 280 280 65 295 295 80 310 310 100 330 330 CAUTION Bardiani Valvole S p A declines all liability for any damage to...

Страница 14: ...xternal leak Excessive pressure Replace with a gasket of a different type of elastomer Excessive temperature Premature leaks inside the closed valve Aggressive fluids Modify the operating conditions O...

Страница 15: ...AUTION Burns hazard The valves and piping may be very hot Wear protective gloves WARNING After installing a new or serviced valve perform an internal washing cycle before using the piping for food liq...

Страница 16: ...pert technicians only CAUTION Maintenance operations must be carried out with the line stopped and all utilities electricity compressed air disconnected CAUTION Always discharge the fluid pressure in...

Страница 17: ...and clean all the valve parts before disassembly Pay attention to any possible detergent or other aggressive fluid deposits see Cleaning Always use protective safety glasses and gloves when required 3...

Страница 18: ...Scheduled maintenance SCHEDULED MAINTENANCE VALVE GASKETS Preventive Replace after 12 months In the event of leaks Replace at the end of the day Periodical Check correct operation and that there are...

Страница 19: ...10 Tools useful for Disassembly Reassembly EN IST BBZS1 0720 Soft 10Tools useful for Disassembly Reassembly TOOLS 19...

Страница 20: ...TION 1 Lower body 2 Shutter 5 Spring presser 11 Pin 14 Sealing ring 15 Yoke 23 Pin 26 Casing 28 Shutter nut 29 Sealing ring 31 Spring 33 Clamp 45 Steam barrier 47 Sealing ring 50 Gasket holder disc 57...

Страница 21: ...12 DisassemblyoftheBBZS1 BBYS1 BBWS11 EN IST BBZS1 0720 21 28 2 14 26 5 50 50 29 33 1 14 14 2 2 128 238 23 156 11 15 31 157 120 120 P T F E 45 47 47 57 168 168 BBYS1 BBWS11 33 50 157 156 BBYS1...

Страница 22: ...12 DisassemblyoftheBBZS1 BBYS1 BBWS11 EN IST BBZS1 0720 12Disassembly of the BBZS1 BBYS1 BBWS11 22 A B 23 31 BBZS1 BBWS11...

Страница 23: ...12 DisassemblyoftheBBZS1 BBYS1 BBWS11 EN IST BBZS1 0720 A Disassembly of the BBZS1 BBYS1 Maintenance operations must be carried out by expert technicians only 23 1 2 26 5 Kg...

Страница 24: ...12 DisassemblyoftheBBZS1 BBYS1 BBWS11 EN IST BBZS1 0720 24 BBYS1 33 33 3 3 a...

Страница 25: ...12 DisassemblyoftheBBZS1 BBYS1 BBWS11 EN IST BBZS1 0720 25 4 1 5 31...

Страница 26: ...12 DisassemblyoftheBBZS1 BBYS1 BBWS11 EN IST BBZS1 0720 26 15 11 11 7 a 6 6 a b BBYS1 BBZS1 7 b 33 15...

Страница 27: ...12 DisassemblyoftheBBZS1 BBYS1 BBWS11 EN IST BBZS1 0720 27 50 2 8 9 8 b b a 45 50 50 2 BBYS1 BBZS1...

Страница 28: ...12 DisassemblyoftheBBZS1 BBYS1 BBWS11 EN IST BBZS1 0720 28 50 120 156 50 157 50 10 11 12 a a a BBYS1 BBZS1 156 50 157 50 10 11 b b...

Страница 29: ...12 DisassemblyoftheBBZS1 BBYS1 BBWS11 EN IST BBZS1 0720 29 13 14 15 b b b 16 15 29 BBYS1 57 47 45 47 45 168 168...

Страница 30: ...12 DisassemblyoftheBBZS1 BBYS1 BBWS11 EN IST BBZS1 0720 30 18 17 17 18 a a 2 14 2 14 28 P T F E 2...

Страница 31: ...12 DisassemblyoftheBBZS1 BBYS1 BBWS11 EN IST BBZS1 0720 B Disassembly of the BBWS11 31 1 2 26 5 Kg...

Страница 32: ...12 DisassemblyoftheBBZS1 BBYS1 BBWS11 EN IST BBZS1 0720 32 33 3 4 31...

Страница 33: ...12 DisassemblyoftheBBZS1 BBYS1 BBWS11 EN IST BBZS1 0720 33 1 5 15 11 7 6...

Страница 34: ...12 DisassemblyoftheBBZS1 BBYS1 BBWS11 EN IST BBZS1 0720 34 50 8 23 238 128 2 9 120 50 10...

Страница 35: ...12 DisassemblyoftheBBZS1 BBYS1 BBWS11 EN IST BBZS1 0720 35 11 15 29 13 12 2 14 2...

Страница 36: ...13 AssemblyoftheBBZS1 BBYS1 BBWS11 EN IST BBZS1 0720 13Assembly of the BBZS1 BBYS1 BBWS11 36 85 C H O 2 1 10 a b c 14...

Страница 37: ...13 Assembly of the BBZS1 BBYS1 BBWS11 EN IST BBZS1 0720 A Assembly of the BBZS1 BBYS1 37 A B 38 47 BBZS1 BBWS11...

Страница 38: ...13 AssemblyoftheBBZS1 BBYS1 BBWS11 EN IST BBZS1 0720 38 14 28 P T F E 2 1 1 2 a a 2 14...

Страница 39: ...13 Assembly of the BBZS1 BBYS1 BBWS11 EN IST BBZS1 0720 39 157 50 156 50 50 120 3 4 5 a a a BBYS1 BBZS1 156 50 157 50 4 b 3 b...

Страница 40: ...13 AssemblyoftheBBZS1 BBYS1 BBWS11 EN IST BBZS1 0720 40 168 BBYS1 57 47 45 47 45 168 4 b 5 b 6 b 7 15 29 OUT IN...

Страница 41: ...13 Assembly of the BBZS1 BBYS1 BBWS11 EN IST BBZS1 0720 41 BBYS1 BBZS1 50 2 45 50 8 9 8 b b a 50 2...

Страница 42: ...13 AssemblyoftheBBZS1 BBYS1 BBWS11 EN IST BBZS1 0720 42 11 10 b 15 BBYS1 BBZS1 10 a 11 a 11 33 15 11 b 2...

Страница 43: ...13 Assembly of the BBZS1 BBYS1 BBWS11 EN IST BBZS1 0720 43 31 1 13 12...

Страница 44: ...13 AssemblyoftheBBZS1 BBYS1 BBWS11 EN IST BBZS1 0720 44 BBYS1 33 14 a 33 14 2 2...

Страница 45: ...13 Assembly of the BBZS1 BBYS1 BBWS11 EN IST BBZS1 0720 45 5 16 15 5 5...

Страница 46: ...13 AssemblyoftheBBZS1 BBYS1 BBWS11 EN IST BBZS1 0720 46 26 17...

Страница 47: ...13 Assembly of the BBZS1 BBYS1 BBWS11 EN IST BBZS1 0720 B Assembly of the BBWS11 47 2 14 1 2 3 23 238 128 50 120 50 238 238 128 128...

Страница 48: ...13 AssemblyoftheBBZS1 BBYS1 BBWS11 EN IST BBZS1 0720 48 4 5 2 15 29 11 6 7...

Страница 49: ...13 Assembly of the BBZS1 BBYS1 BBWS11 EN IST BBZS1 0720 49 15 1 8 8...

Страница 50: ...13 AssemblyoftheBBZS1 BBYS1 BBWS11 EN IST BBZS1 0720 50 31 33 9 10 2...

Страница 51: ...13 Assembly of the BBZS1 BBYS1 BBWS11 EN IST BBZS1 0720 51 5 12 11 5 5...

Страница 52: ...13 AssemblyoftheBBZS1 BBYS1 BBWS11 EN IST BBZS1 0720 52 26 13...

Страница 53: ...ruction 2016 Reference complies with all relevant provisions of the following EC directives EC 2006 42 MACHINERY and also comply with the following EC Directives and Regulations EU 2014 30 ELECTROMAGN...

Страница 54: ...15 2D diagram BBZS1 EN IST BBZS1 0720 152D diagram BBZS1 54 PTFE Excution 20...

Страница 55: ...16 2D diagram BBYS1 EN IST BBZS1 0720 162D diagram BBYS1 55 PTFE Excution 20...

Страница 56: ...17 2D diagram BBWS11 EN IST BBZS1 0720 172D diagram BBWS11 56...

Страница 57: ...aler or agent or representative or employee or person appointed by Bardiani Valvole S p A is authorized to make any amendments and or integrations and or extensions to this warranty 3 WARRANTY EXCLUSI...

Страница 58: ...mends the Buyer to contact their sales team and request any information that might be needed in relation to the specifications and uses of the Products 5 The information provided in this manual refers...

Страница 59: ...19 Recommendations EN IST BBZS1 0720 NOTES 59...

Страница 60: ...Bardiani Valvole S p A via G di Vittorio 50 52 43045 Fornovo di Taro PR Italy tel 39 0525 400044 fax 39 0525 3408 bardiani bardiani com www bardiani com...

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