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Manual 2100-486D
Page

24 of 37

20.   STANDARD ORIFICE SIZING AND

        HIGH ALTITUDE DERATE

This furnace is shipped with fixed gas orifices for use
with Natural Gas and sized for 1000 BTU/cubic foot
gas.  Make sure actual gas input does not exceed rating
plate input.  You may need to change orifices to get
correct gas input.  Whether you do or not depends on
input, and your gas heat value at standard conditions
and elevation.  Consult your local gas supplier for gas
heat value and any special derating requirements.  See
Section 19 for more information.

At higher altitudes, the density of the air is reduced.
Therefore, for proper combustion, the quantity of gas
burned in the furnace must also be reduced.  This is
called derating.  This unit must be derated when
installed at altitudes greater than 6,000 feet above sea
level.  A high altitude pressure switch must also be
installed for operation above 6,000 feet.  High altitude
pressure switch kit number 8620-189 is designed for
this application.

TABLE 7

NATURAL GAS DERATE CAPACITIES

FOR ALL MODELS

d

e

t

a

R

F

W

t

u

p

n

I

a

e

S

l

e

v

e

L

0

0

0

,

1

0

0

0

,

2

0

0

0

,

3

0

0

0

,

4

0

0

0

,

5

0

0

0

,

6

0

0

0

,

7

0

0

0

,

8

0

0

0

,

9

0

0

0

,

0

1

0

0

0

,

1

4

0

0

0

,

5

4

0

0

5

,

0

4

0

0

0

,

5

4

4

0

2

,

9

3

0

6

5

,

3

4

8

0

9

,

7

3

0

2

1

,

2

4

2

1

6

,

6

3

0

8

6

,

0

4

0

4

6

,

5

3

0

0

6

,

9

3

2

9

9

,

4

3

0

8

8

,

8

3

2

8

1

,

4

3

0

8

9

,

7

3

6

9

6

,

3

3

0

4

4

,

7

3

8

4

0

,

3

3

0

2

7

,

6

3

3

4

6

,

2

3

0

7

2

,

6

3

6

7

0

,

2

3

0

4

6

,

5

3

0

0

0

,

1

6

0

0

0

,

8

6

0

5

7

,

0

6

0

0

5

,

7

6

6

0

8

,

8

5

0

4

3

,

5

6

2

6

8

,

6

5

0

8

1

,

3

6

8

1

9

,

4

5

0

2

0

,

1

6

0

6

4

,

3

5

0

0

4

,

9

5

8

8

4

,

2

5

0

2

3

,

8

5

3

7

2

,

1

5

0

7

9

,

6

5

4

4

5

,

0

5

0

6

1

,

6

5

2

7

5

,

9

4

0

8

0

,

5

5

5

6

9

,

8

4

5

0

4

,

4

5

4

1

1

,

8

4

0

6

4

,

3

5

0

0

0

,

5

7

0

0

0

,

1

8

0

0

0

,

5

7

0

0

0

,

1

8

0

0

6

,

2

7

8

0

4

,

8

7

0

0

2

,

0

7

6

1

8

,

5

7

0

0

8

,

7

6

4

2

2

,

3

7

0

0

0

,

6

6

0

8

2

,

1

7

0

0

8

,

4

6

4

8

9

,

9

6

0

0

3

,

3

6

4

6

3

,

8

6

0

0

4

,

2

6

2

9

3

,

7

6

0

0

2

,

1

6

6

9

0

,

6

6

0

5

4

,

0

6

6

8

2

,

5

6

0

0

4

,

9

5

2

5

1

,

4

6

0

0

0

,

0

9

0

0

0

,

0

0

1

0

0

0

,

0

9

0

0

0

,

0

0

1

0

2

1

,

7

8

0

0

8

,

6

9

0

4

2

,

4

8

0

0

6

,

3

9

0

6

3

,

1

8

0

0

4

,

0

9

0

0

2

,

9

7

0

0

0

,

8

8

0

6

7

,

7

7

0

0

4

,

6

8

0

6

9

,

5

7

0

0

4

,

4

8

0

8

8

,

4

7

0

0

2

,

3

8

0

4

4

,

3

7

0

0

6

,

1

8

0

4

5

,

2

7

0

0

6

,

0

8

0

8

2

,

1

7

0

0

2

,

9

7

0

0

0

,

3

1

1

0

0

0

,

5

2

1

0

0

5

,

2

1

1

0

0

0

,

5

2

1

0

0

9

,

8

0

1

0

0

0

,

1

2

1

0

0

3

,

5

0

1

0

0

0

,

7

1

1

0

0

7

,

1

0

1

0

0

0

,

3

1

1

0

0

0

,

9

9

0

0

0

,

0

1

1

0

0

2

,

7

9

0

0

0

,

8

0

1

0

5

9

,

4

9

0

0

5

,

5

0

1

0

0

6

,

3

9

0

0

0

,

4

0

1

0

0

8

,

1

9

0

0

0

,

2

0

1

5

7

6

,

0

9

0

5

7

,

0

0

1

0

0

1

,

9

8

0

0

0

,

9

9

It is the installer’s responsibility to see that the furnace
input rate is adjusted properly.  Derating must be
achieved by reducing the size of the main burner
orifices.  Derating the furnace by adjusting the manifold
pressure lower than the range specified in the Section
18, “Manifold Pressure Adjustment” is considered to be
an improper procedure.

Above 6,000 feet elevation orifice changes are required,
and capacity reductions are a function of altitude
impact and orifice change.  Pressure switch change is
required above 6,000 feet elevation.  For Natural Gas
see the Altitude Table 7 below and the Orifice Table 8
on following pages.

Содержание WF0501-A

Страница 1: ...ng ahead just as planned WARNING READ ALL INSTRUCTIONS CAREFULLY BEFORE BEGINNING THE INSTALLATION THE INSTALLATION MUST COMPLY WITH THESE INSTRUCTIONS AND THE REQUIREMENTS OF ALL GOVERNING CODES AND...

Страница 2: ...Air Intake 16 14 Wiring Main Power 17 15 Wiring Low Voltage Wiring 18 16 Thermostats 18 17 Gas Supply Piping 21 18 Manifold Pressure Adjustment 22 19 Checking Gas Input Rate 22 23 20 Standard Orifice...

Страница 3: ...tion 20 Figure 13 Proper Piping Practice 21 Figure 14 Access Internal Filter through Upper Service Door 27 Figure 15 Lighting Shutdown Instruction Label 28 Figure 16 Top View of Gas Control 29 Figure...

Страница 4: ...Standards Association 178 Rexdale Boulevard Rexdale Ontario Canada M9W 1R3 Telephone 416 447 4044 These publications can help you install the furnace You can usually find these at your local library o...

Страница 5: ...C V 3 S V R C F W n r u t e R r e w o P r o t a l i t n e V l a i c r e m m o C P 3 P V R C F W t l o V 0 3 2 r o t a l i t n e V y r e v o c e R y g r e n E y l n O d e l l a t s n I d l e i F 3 A V...

Страница 6: ...er The furnace installation must conform with local building codes and ordinances or in their absence with the National Fuel Gas Code ANSI Z223 1 or CAN CGA B149 1 latest edition and the National Elec...

Страница 7: ...Q Q Q E M R Q P B I A S J L D C N G H K W U F 38 18 14 81 58 37 30 00 4 50 13 25 15 37 39 17 3 18 4 31 39 87 25 00 13 75 28 937 8 00 O A B C D E F G H I J K L M N P Q R S T U V W 5 62 12 00 4 75 2 00...

Страница 8: ...bsence of specific recommendations from the local authority having jurisdiction equipment ratings shall be reduced as specified in Section 20 5 TRANSPORTATION DAMAGE All units are packed securely in s...

Страница 9: ...l overhang projects above the unit See Figure 3 If a combustible wall use a minimum of Figure 1 A dimension plus 2 inches and B dimension plus 2 inches See Figures 4 and 5 for details 3 Locate and mar...

Страница 10: ...UNIT RIGHT SIDE SUPPLY AIR DUCT FOUR SIDES OF SUPPLY 1 CLEARANCE ON ALL RETURN AIR DUCT CONTROL PANEL AIR DUCT IS REQUIRED FROM VESTIBULE DOOR COMBUSTABLE MATERIALS WALL STRUCTURE OUTSIDE NOTE IT IS R...

Страница 11: ...ined between the supply air duct and combustible materials This is required for the first three 3 feet of ducting It is important to insure that the one 1 inch minimum spacing is maintained at all poi...

Страница 12: ...Manual 2100 486D Page 12 of 37 FIGURE 4 WALL MOUNTING INSTRUCTIONS FIGURE 5 WALL MOUNTING INSTRUCTIONS...

Страница 13: ...Manual 2100 486D Page 13 of 37 FIGURE 6 COMMON WALL MOUNTING INSTALLATIONS...

Страница 14: ...INIMUM INSTALLATION CLEARANCES s l a i r e t a m e l b i t s u b m o c m o r f t c u D t e l t u O t e e f 3 t s r i f h c n i 1 s l a i r e t a m e l b i t s u b m o c m o r f l a n i m r e T t n e V...

Страница 15: ...hang The kit includes a stainless steel transition drain tee silicone sealant and drain tubing If unit is installed with vertical vent kit annually inspect the vent system and drain Replace any portio...

Страница 16: ...ing instructions Place the appliance being inspected in operation Adjust thermostat so appliance shall operate continuously 5 Test for draft hood equipped appliance spillage at the draft hood relief o...

Страница 17: ...age conduit through 1 3 4 bushing located in conduit entrance plate and secure to high voltage opening in rear of control panel 5 Replace conduit access panel if required to complete installation 6 Se...

Страница 18: ...r T A V A L F e g u a G e r i W m u m i x a M e c n a t s i D t e e F n I 0 4 3 2 e g u a g 0 2 e g u a g 8 1 e g u a g 6 1 e g u a g 4 1 e g u a g 2 1 5 4 0 6 0 0 1 0 6 1 0 5 2 FIGURE 10 INSTALLATIO...

Страница 19: ...Manual 2100 486D Page 19 of 37 FIGURE 11 LOW VOLTAGE WIRING...

Страница 20: ...Manual 2100 486D Page 20 of 37 FIGURE 12 GAS PIPE CONNECTION...

Страница 21: ...0 0 0 0 5 0 5 0 0 0 6 5 0 0 0 5 1 1 0 0 0 5 1 2 0 0 0 0 4 4 0 6 0 0 0 0 5 0 0 0 5 0 1 0 0 0 5 9 1 0 0 0 0 0 4 0 7 0 0 0 6 4 0 0 0 6 9 0 0 0 0 8 1 0 0 0 0 7 3 0 8 0 0 0 3 4 0 0 0 0 9 0 0 0 0 7 1 0 0 0...

Страница 22: ...ese kits may be purchased from your local distributor 5 Slowly open equipment shut off valve in gas supply line just ahead of furnace Start furnace following Operating Instructions on front door 6 Slo...

Страница 23: ...the furnace gas input PROPANE LP GAS INPUT RATE 1 Make sure you have proper main burner orifices 2 Gas supply pressure must be between 11 and 13 inches W C for propane LP gas 3 Start furnace followin...

Страница 24: ...6 0 5 7 0 6 0 0 5 7 6 6 0 8 8 5 0 4 3 5 6 2 6 8 6 5 0 8 1 3 6 8 1 9 4 5 0 2 0 1 6 0 6 4 3 5 0 0 4 9 5 8 8 4 2 5 0 2 3 8 5 3 7 2 1 5 0 7 9 6 5 4 4 5 0 5 0 6 1 6 5 2 7 5 9 4 0 8 0 5 5 5 6 9 8 4 5 0 4 4...

Страница 25: ...F 0 0 0 0 1 o t 1 0 0 8 h c t i w S e r u s s e r P s e r i u q e R e c i f i r O d n a e g n a h C e g n a h C t n e t n o C U T B n o d e s a B U T B 0 0 5 2 2 r e n r u B r e P 9 4 7 0 0 7 5 7 2 0...

Страница 26: ...oximately 2 feet from furnace Locate thermometer tip in center of plenum to insure proper temperature measurement 6 Place second thermometer in return air duct approximately 2 feet from furnace Locate...

Страница 27: ...ith each unit This filter is installed by opening the main service door See Figure 14 Replacement filters are available through your dealer FIGURE 14 ACCESS INTERNAL FILTER THROUGH UPPER SERVICE DOOR...

Страница 28: ...Manual 2100 486D Page 28 of 37 24 LIGHTING AND SHUTDOWN INSTRUCTIONS FIGURE 15 INSTRUCTION LABEL...

Страница 29: ...ht on small mirror or an extension handle Remove the screws securing the inducer and collector box Now inspect the upper tubes of the heat exchanger Check the exterior of the heat exchanger and the in...

Страница 30: ...he supply and return air flange sleeves or duct work are securely fastened to unit and physically sound d Supply and return grilles must be open and free from obstructions e Inspect to make sure the u...

Страница 31: ...n a d e z i g r e n e e d e r a m e t s y s n o i t i n g i d n a t a t s o m r e h T n a r e w o l b r i a n o i t s u b m o C d d e z i g r e n e e r a d e e p s t a e h n a f g n i t a l u c r i c...

Страница 32: ...u p t s o p d n o c e s 0 3 e h t r o f e t a r e p o l l i w r e c u d n i e h t n o i t a u t c a h c t i w s t u o l l o r n a F l a u n a M n o f I y a l e d f f o d e t c e l e s e h t r o f e t...

Страница 33: ...istrict regulations for nitrogen oxide emission levels Refer to Figure 18 for NOx insert information IMPORTANT For propane LP conversions the NOx reduction screen inserts shown below must be removed T...

Страница 34: ...Manual 2100 486D Page 34 of 37 230 208 60 1...

Страница 35: ...Manual 2100 486D Page 35 of 37 115 60 1...

Страница 36: ...Manual 2100 486D Page 36 of 37 115 60 1...

Страница 37: ...Manual 2100 486D Page 37 of 37 230 208 60 1...

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