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Manual 2100-630A
Page 

20 of 49

Electrical Grounding

When installed, the furnace must be electrically 
grounded in accordance with local codes, or in the 
absence of local codes, with the National Electrical 
Code, ANSI/NFPA 70 or Canadian Electrical Code, 
CSA22.1, latest edition.  Use a copper wire from green 
ground wire on the furnace to a grounded connection 
in the service panel or a properly driven and electrically 
grounded ground rod.  See Tables 1 and 1A for proper 
ground wire size.

Field-Installed Equipment

Wiring to be done in the field between the furnace 
and devices not attached to the furnace, or between 
separate devices which are field installed and located, 
shall conform with the temperature limitation for 
Type T wire {63° F rise (36° C)} when installed in 
accordance with the manufacturer’s instructions.

Installation of Flexible Conduit Through Return Air 

Opening

NOTE:  To allow proper clearance between the control 

panel and any vent options, 90° conduit 

fittings must be used on the back of the 

control panel.

Installing Conduit

 (See Figure 10)

1.  Remove conduit access panel if required to gain 

access to area behind control panel.

2.  Remove low voltage and high voltage knockouts 

located in rear of control panel.

3.  Run low voltage conduit through 7/8 bushing 

located in conduit entrance plate and secure to low 
voltage opening in rear of control panel.

4.  Run high voltage conduit through 1-3/4 bushing 

located in conduit entrance plate and secure to 
high voltage opening in rear of control panel.

5.  Replace conduit access panel if required to 

complete installation.

6.  Seal around conduit in conduit entrance plate.

        WARNING

Failure to provide a proper electrical ground 

could result in electric shock or fire.

15.  WIRING – MAIN POWER

Refer to unit rating plate for wire sizing information and 
maximum fuse or circuit breaker size.  Each outdoor 
unit is marked with a “Minimum Circuit Ampacity”.  
This means that the field wiring used must be sized to 
carry that amount of current.  All models are suitable 
only for connection with copper wire.  Each unit and/or 
wiring diagram will be marked “

Use Copper Conductors 

Only

”.  These instructions 

must be

 adhered to.  Refer 

to the National Electrical Code (NEC) for complete 
current carrying capacity data on the various insulation 
grades of wiring material.  All wiring must conform to 
NEC and all local codes.

The electrical data lists fuse and wire sizes (75° C 
copper) for all models.

The unit rating plate lists a “Maximum Time Delay 
Relay Fuse” or circuit breaker that is to be used with 
the equipment.  The correct size must be used for 
proper circuit protection and also to assure that there 
will be no nuisance tripping due to the momentary high 
starting current of the compressor motor.

The disconnect access door on this unit may be locked 
to prevent unauthorized access to the disconnect.  To 
convert for the locking capability bend the tab located 
in the bottom left hand corner of the disconnect 
opening under the disconnect access panel straight 
out.  This tab will now line up with the slot in the door.  
When shut, a padlock may be placed through the hole 
in the tab preventing entry.  

See “Start Up” section for important information on 
three phase scroll compressor start ups.

        WARNING

For personal safety, turn off electric power 

at service entrance panel before making any 

electrical connections.  Failure to do so could 

result in electric shock or fire.

        WARNING

Failure to provide an electrical power supply 

shut off means could result in electric shock or 

fire.

Содержание W24G3-A

Страница 1: ...THESE INSTRUCTIONS AND THE REQUIREMENTS OF ALL GOVERNING CODES AND ORDINANCES FOR THE INSTALLATION LOCATION IT IS THE RESPONSIBILITY OF INSTALLER TO KNOW AND UNDERSTAND ALL OF THESE REQUIREMENTS FAIL...

Страница 2: ...w Voltage Wiring 21 17 Thermostats 21 18 Gas Supply and Piping 26 19 Manifold Pressure Adjustment 27 20 Checking Gas Input Rate 27 21 Standard Orifice Sizing and High Altitude Derate 29 22 Conversion...

Страница 3: ...5 Figure 18 Top View of Gas Control 36 Figure 19 Sequence of Operation Electronic Blower Control 38 Figure 20 Furnace Control Board and Blower Control 39 Figure 21 Fan Blade 48 Figure 22 Low NOx Inser...

Страница 4: ...exdale Boulevard Rexdale Ontario Canada M9W 1R3 Telephone 416 447 4044 BARD MANUFACTURING COMPANY INC BRYAN OHIO 43506 USA These publications can help when installing the furnace They can usually be f...

Страница 5: ...omizer Fully Modulating E WGJIFM 3 WGJIFM 5 Energy Recovery Ventilator 230 Volt R WGERV A3B WGERV A5B Energy Recovery Ventilator 460 Volt R WGERV C3C WGERV C5C MODEL Wall Mount CONTROL OPTIONS See tab...

Страница 6: ...Always used with compressor control module CCM which is included See Note LPC Low pressure control is auto reset Always used with compressor control module CCM which is included See Note LAC Low ambie...

Страница 7: ...8 8 8 4 9 Branch Circuit Selection Current 12 8 8 3 5 1 14 1 9 0 5 6 16 7 10 5 5 8 Lock Rotor Amps 64 64 58 58 28 77 77 71 71 38 79 79 73 73 38 Compressor Type Scroll Scroll Scroll Scroll Scroll Scro...

Страница 8: ...6 7 8 Branch Circuit Selection Current 19 9 13 1 6 1 21 8 13 8 6 3 26 3 16 6 7 8 Lock Rotor Amps 109 109 83 83 41 117 117 83 83 41 134 134 110 110 52 Compressor Type Scroll Scroll Scroll Scroll Scrol...

Страница 9: ...TION ENTRANCES FRONT CIRCUIT BREAKER MIS 3239 HIGH VOLTAGE ENTRANCES FRONT DOOR FILTER SERVICE DOOR UNIT A B C D E F G H I J K L M N O P Q R W24G W30G W36G 7 88 27 88 13 88 24 25 40 25 63 81 63 27 38...

Страница 10: ...cording to methods given by the Air Conditioning Contractors of America ACCA When duct runs through unheated spaces it should be insulated with a minimum of one inch of insulation Use insulation with...

Страница 11: ...enough to carry the weight of the unit without transmitting any unit vibration 3 Concrete block walls must be thoroughly inspected to insure that they are capable of carrying the weight of the install...

Страница 12: ...PTIONAL 12 FLANGE SCREWS UNIT SUPPORT 1 MIN NECCESSARY NO CLEARANCE SUPPLY AIR DUCT RETURN AIR DUCT CONTROL PANEL VESTIBULE DOOR WALL STRUCTURE OUTSIDE 1 CLEARANCE ON ALL FOUR SIDES OF SUPPLY AIR DUCT...

Страница 13: ...Manual 2100 630A Page 13 of 49 FIGURE 2A Mounting Instructions for W42G W48G and W60G...

Страница 14: ...of one 1 inch clearance must be maintained between the supply air duct and combustible materials This is required for the first three 3 feet of ducting It is important to insure that the one 1 inch m...

Страница 15: ...Manual 2100 630A Page 15 of 49 FIGURE 4 Wall Mounting Instructions FIGURE 5 Wall Mounting Instructions...

Страница 16: ...Manual 2100 630A Page 16 of 49 FIGURE 6 Common Wall Mounting Installations...

Страница 17: ...d the condenser inlet and discharge openings DO NOT install the unit in a location that will permit discharged air from the condenser to recirculate to the condenser inlet TABLE 2 Minimum Installation...

Страница 18: ...e kit includes a stainless steel transition drain tee silicone sealant and drain tubing If unit is installed with vertical vent kit annually inspect the vent system and drain Replace any portion of th...

Страница 19: ...nce spillage at the draft hood relief opening after 5 minutes of main burner operation Use the flame of a match or candle 6 After it has been determined that each appliance connected to the venting sy...

Страница 20: ...a proper electrical ground could result in electric shock or fire 15 WIRING MAIN POWER Refer to unit rating plate for wire sizing information and maximum fuse or circuit breaker size Each outdoor unit...

Страница 21: ...240V tap For 208V operation reconnect from 240V to 208V tap The acceptable operating voltage range for the 240V and 208V taps are TABLE 3 Thermostat Wire Size FIGURE 10 Installation of Flexible Condui...

Страница 22: ...ltage Wiring No Ventilation Package 1 G Y Unit Control Panel G Block W1 E G W1 1 C A W2 E Y2 O F C O B R W2 Thermostat Subbase 2 1 2 SET SWITCH ON THERMOSTAT TO GAS OIL CONFIGURE THERMOSTAT FOR HEAT C...

Страница 23: ...THERMOSTAT TO GAS OIL CONFIGURE THERMOSTAT FOR HEAT COOL RED MUST INSTALL JUMPER FOR 8403 057 OR OTHER THERMOSTAT THAT DOES NOT Low Voltage Wiring G COMMERCIAL ROOM VENTILATOR POWER RED MUST BE CONFIG...

Страница 24: ...03 060 L Y1 2 Y W1 R CONFIGURE THERMOSTAT FOR HEAT COOL Y1 1 WIRES Y2 G W1 E A C C A 1 PURPLE Unit 24V R 1 Thermostat PLUG Thermostat Subbase O B G W2 1 R 3 F E ORANGE W2 Part 8403 058 Y2 Unit Control...

Страница 25: ...Manual 2100 630A Page 25 of 49 FIGURE 14 Gas Pipe Connection W24G W36G W42G W60G...

Страница 26: ...ch pipe connection and watching for bubbles If a leak is found make the necessary repairs immediately and repeat the above test The furnace must be isolated from the gas supply piping system by closin...

Страница 27: ...t manifold pressure by turning gas control regulator adjusting screw clockwise to increase pressure or turning counterclockwise to decrease pressure Manifold pressure must be within allowable range as...

Страница 28: ...eft on this is the furnace gas input 9 If the water heater dryer or range pilots were left on allow for them in calculating correct furnace gas input A quick way is to allow 1 000 BTU per hour for a w...

Страница 29: ...34 992 38 880 34 182 37 980 33 696 37 440 33 048 36 720 32 643 36 270 32 076 35 640 61 000 68 000 60 750 67 500 58 806 65 340 56 862 63 180 54 918 61 020 53 460 59 400 52 488 58 320 51 273 56 970 50 5...

Страница 30: ...hange and Orifice Change Based on BTU Content 8 001 to 10 000 Requires Pressure Switch Change and Orifice Change Based on BTU Content 22250 BTU Per Burner 700 749 2 60 2 50 2 45 750 799 2 50 2 45 2 40...

Страница 31: ...stalled orifice size 2 30 orifices are shipped with the unit for field installed optional 10 derate Optional 10 Field Converted Derate Gas Heat Value BTU Cu Ft Up to 6 000 No Changes Except for BTU Co...

Страница 32: ...2 from furnace Locate thermometer tip in center of plenum to insure proper temperature measurement 6 Place second thermometer in return air duct approximately 2 from furnace Locate thermometer tip in...

Страница 33: ...igh Pressure Switch and Lockout Sequence Standard Feature If the high pressure switch opens the compressor contactor will de energize immediately The lockout timer will go into a soft lockout and stay...

Страница 34: ...make DOM timing on power up and after power interruptions is equal to 2 minutes plus 10 of delay on break setting 0 5 minute 30 seconds DOB 123 second DOM 1 0 minute 60 seconds DOB 126 second DOM 2 0...

Страница 35: ...llow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life 1 Set the thermostat to lowest setting 2 Turn off all electric power to the appli...

Страница 36: ...the upper tubes of the heat exchanger Check the exterior of the heat exchanger and the interior flue gas passages for any evidence of deterioration due to corrosion cracking or other causes If signs...

Страница 37: ...sure the supply and return air flange sleeves or duct work are securely fastened to unit and physically sound d Supply and return grilles must be open and free from obstructions e Inspect to make sur...

Страница 38: ...Heat fan on delay timing begins When timing is complete the circulating fan is energized at heat speed Thermostat ends call for heat Ignition system is de energized and gas valve closes Combustion air...

Страница 39: ...heating modes to check for proper blower operation If it is desirable to have both HEAT COOL blower motor speed at the same speed install a jumper wire between HEAT and COOL terminals of the integrate...

Страница 40: ...Input 81 000 BTU Input High Medium Low High Medium Low High Medium Low 0 1 820 1260 1060 1060 870 0 2 950 770 1200 1010 1200 1010 0 3 880 700 1120 1120 940 0 4 790 1030 1030 860 0 5 910 710 950 0 6 8...

Страница 41: ...igh Medium Low 0 1 1000 1260 1060 1260 1060 0 2 1160 950 1370 1200 1010 1200 1010 0 3 1080 880 1290 1120 940 1120 940 0 4 1150 990 1190 1030 1190 1030 860 0 5 1050 910 1090 950 1090 950 0 6 940 980 98...

Страница 42: ...h Medium Low 0 1 1220 1000 1260 1060 1260 1060 0 2 1160 950 1370 1200 1010 1200 1010 0 3 1250 1080 1290 1120 940 1120 940 0 4 1150 990 1190 1030 1190 1030 860 0 5 1050 1090 950 1090 950 0 6 940 980 98...

Страница 43: ...880 1510 1510 1090 0 3 1400 1760 1460 1460 0 4 1480 1290 1670 1340 1670 1340 0 5 1390 1560 1240 1560 1240 0 6 1270 1430 1130 1430 1130 ESP Inches H2 O COOLING MODE MANUAL FAN and HEATING MODE Wet Coil...

Страница 44: ...0 1450 1880 1510 1510 1110 0 3 1600 1400 1760 1460 1460 1090 0 4 1480 1290 1670 1340 1670 1340 0 5 1390 1560 1240 1560 1240 0 6 1270 1430 1430 1130 ESP Inches H2 O COOLING MODE MANUAL FAN and HEATING...

Страница 45: ...0 2 1710 1450 1880 1510 1510 1110 0 3 1600 1400 1760 1460 1460 1090 0 4 1480 1670 1340 1670 1340 0 5 1390 1560 1240 1560 1240 0 6 1430 1430 1130 ESP Inches H2 O COOLING MODE MANUAL FAN and HEATING MOD...

Страница 46: ...uation the inducer will operate for the 30 second postpurge and the comfort air blower will operate for the selected off delay If on Manual Fan operation the comfort air blower will continue to operat...

Страница 47: ...ow Side High Side 115 279 122 301 127 324 134 349 139 374 143 400 148 426 151 453 154 482 157 512 159 542 161 574 162 608 Low side pressure 4 PSIG High side pressure 10 PSIG Tables based upon rated CF...

Страница 48: ...tion and malfunction of the burner system FIGURE 22 Low NOx Insert 35 R 410A REFRIGERANT CHARGE This unit was charged at the factory with the quantity of refrigerant listed on the serial plate AHRI ca...

Страница 49: ...4085 381 W30G3 A 4085 161 4085 162 W30G3 B 4085 259 4085 260 W30G3 C 4085 382 4085 383 W36G3 A 4085 161 4085 162 W36G3 B 4085 259 4085 260 W36G3 C 4085 382 4085 383 W42G3 A 4085 161 4085 162 W42G3 B 4...

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