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Manual 2100-535
Page

18 of 71

10. VENT TERMINAL AND COMBUSTION

AIR INLET HOOD

The vent terminal is shipped in the burner compartment.
See Figure 7. Remove the two shipping screws and
separate the two-piece assembly. Install the vent
terminal by using the four screws provided.

Make sure

gasket is in place

. See Figure 8. The combustion air

intake hood is factory installed.

11. OPTIONAL VERTICAL VENTING

With the optional vertical venting kit (VVK-5) this unit
may be vented vertically through a roof or overhang.
The kit includes a stainless steel transition drain tee,
silicone sealant, and drain tubing.

If unit is installed with vertical vent kit, annually
inspect the vent system and drain. Replace any portion
of the vent system that shows signs of deterioration.
Make sure drain is open and free of obstruction.

FIGURE 8

VENT TERMINAL AND COMBUSTION AIR INTAKE

CAUTION

Vent terminal must be installed as shown in Figure 8 for proper operation of the heating system.

NOTE: The inner vent hood gasket is designed to stretch over and seal around the combustion
air blower outlet. This is a very critical seal to prevent water and flue products from entering the
unit. Care must be taken to ensure this gasket is in place and sealing properly.

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Содержание W24G1DA

Страница 1: ...RUCTIONS AND THE REQUIREMENTS OF ALL GOVERNING CODES AND ORDINANCES FOR THE INSTALLATION LOCATION IT IS THE RESPONSIBILITY OF INSTALLER TO KNOW AND UNDERSTAND ALL OF THESE REQUIREMENTS FAILURE TO DO S...

Страница 2: ...fold Pressure Adjustment 28 20 Checking Gas Input Rate 28 29 21 Standard Orifice Sizing High Altitude Derate 30 22 Conversion of Gas Input BTUH From High to Low Rating 33 23 Measuring Air Temperature...

Страница 3: ...l Board Blower Control 41 Figure 19 Circuit Diagrams 50 Figure 20 Fan Blade 52 Figure 21 Low NOx Insert 52 TABLES Table 1 Specifications W24G 36G Models 7 Table 1A Specifications W42G 60G Models 8 Tab...

Страница 4: ...Telephone 416 447 4044 COPYRIGHT FEBRUARY 2010 BARD MANUFACTURING COMPANY INC BRYAN OHIO 43506 USA Manufactured under the following U S patent numbers 5 485 878 5 002 116 These publications can help...

Страница 5: ...e V l a i c r e m m o C P A 3 P V R C G W A 5 P V R C G W g n i t a l u d o M y l l u F r e z i m o n o c E 1 E C 3 M F I E G W C 5 M F I E G W t l o V 0 3 2 r o t a l i t n e V y r e v o c e R y g r...

Страница 6: ...GA B149 1 latest edition and the National Electrical Code ANSI NFPA 7 or CSA C22 1 latest edition It is the personal responsibility and obligation of the purchaser to contact a qualified installer to...

Страница 7: ...0 2 0 3 2 0 6 4 8 0 2 0 3 2 8 0 2 0 3 2 0 6 4 s p m A d a o L d e t a R 9 0 1 9 9 1 7 4 6 9 3 9 2 1 8 1 1 2 8 5 7 7 4 7 6 1 3 5 1 6 4 1 3 3 1 1 5 t n e r r u C n o i t c e l e S t i u c r i C h c n a...

Страница 8: ...2 0 3 2 8 0 2 0 3 2 0 6 4 s p m A d a o L d e t a R 5 7 1 5 5 1 5 1 1 2 0 1 8 4 4 1 2 3 9 1 5 4 1 1 3 1 4 6 7 4 2 6 1 2 7 4 1 8 2 1 8 7 t n e r r u C n o i t c e l e S t i u c r i C h c n a r B 9 9 1...

Страница 9: ...R VESTIBULE HINGED DOOR SERVICE FILTER AIR EXHAUST COMBUSTION VENT OPTION AIR INTAKE CONTROL FRONT HIGH VOLTAGE ENTRANCES UNIT A B C D E F G H I J K L M N O P Q R W24G W30G W36G 7 88 27 88 13 88 24 25...

Страница 10: ...nd in the absence of specific recommendations from the local authority having jurisdiction equipment ratings shall be reduced as specified in Section 21 5 TRANSPORTATION DAMAGE All units are packed se...

Страница 11: ...le wall use a minimum of Figure 1 A dimension plus 2 inches and B dimension plus 2 inches See Figures 4 and 5 for details 3 Locate and mark lag bolt locations and bottom mounting bracket location 4 Mo...

Страница 12: ...PTIONAL 12 FLANGE SCREWS UNIT SUPPORT 1 MIN NECCESSARY NO CLEARANCE SUPPLY AIR DUCT RETURN AIR DUCT CONTROL PANEL VESTIBULE DOOR WALL STRUCTURE OUTSIDE 1 CLEARANCE ON ALL FOUR SIDES OF SUPPLY AIR DUCT...

Страница 13: ...Manual 2100 535 Page 13 of 71 FIGURE 2A MOUNTING INSTRUCTIONS FOR W42G W48G AND W60G...

Страница 14: ...of one 1 inch clearance must be maintained between the supply air duct and combustible materials This is required for the first three 3 feet of ducting It is important to insure that the one 1 inch m...

Страница 15: ...Manual 2100 535 Page 15 of 71 FIGURE 4 WALL MOUNTING INSTRUCTIONS FIGURE 5 WALL MOUNTING INSTRUCTIONS...

Страница 16: ...Manual 2100 535 Page 16 of 71 FIGURE 6 COMMON WALL MOUNTING INSTALLATIONS...

Страница 17: ...ed air from the condenser to recirculate to the condenser inlet TABLE 2 MINIMUM INSTALLATION CLEARANCES s l a i r e t a m e l b i t s u b m o c m o r f t c u D t e l t u O t e e f 3 t s r i f h c n i...

Страница 18: ...ncludes a stainless steel transition drain tee silicone sealant and drain tubing If unit is installed with vertical vent kit annually inspect the vent system and drain Replace any portion of the vent...

Страница 19: ...ce spillage at the draft hood relief opening after 5 minutes of main burner operation Use the flame of a match or candle 6 After it has been determined that each appliance connected to the venting sys...

Страница 20: ...electrical ground could result in electric shock or fire 15 WIRING MAIN POWER Refer to unit rating plate for wire sizing information and maximum fuse or HACR type circuit breaker size Each outdoor uni...

Страница 21: ...mostat if CCM is tripped 3 terminal is the dehumidification input This energizes compressor blower and 3 way dehumidification valve W1 terminal is the heating input 230 208 VOLT UNITS All models are e...

Страница 22: ...s 2 e l b a m m a r g o r P n o N c i n o r t c e l E r e v o e g n a h c l a u n a M r o o t u A 0 6 0 3 0 4 8 5 4 4 0 2 1 1 t a e H e g a t s 3 l o o C e g a t s 3 c i n o r t c e l E e l b a m m a...

Страница 23: ...OU REQUIRE VENTILATION ANYTIME MIS 2786 1 G BLOWER IS ON Block R C W1 A W2 E Y2 Y1 2 3 L Y1 Y2 A W1 E C R NEEDED FOR ECONOMIZER ONLY Thermostat Subbase Factory Installed Jumper W2 O B Y Unit Control P...

Страница 24: ...057 8403 058 OR OTHER THERMOSTAT THAT DOES NOT 1 INSTALL IF YOU REQUIRE VENTILATION ANYTIME BLOWER IS ON HAVE OCCUPANCY OUTPUT B O 2 3 SET SWITCH ON THERMOSTAT TO GAS OIL TO 6 2 HEAT 2 COOL CONVENTION...

Страница 25: ...E VENT PACKAGE WIRING PLUG BLUE BROWN WHITE ORANGE RED WHITE F INSTALL JUMPER IF YOU REQUIRE VENTILATION ANYTIME BLOWER IS ON OR IF CONTROLS DON T HAVE AN OCCUPENCY OUTPUT 1 WGSEIFM 5 1 G Y Unit Contr...

Страница 26: ...Manual 2100 535 Page 26 of 71 FIGURE 12 GAS PIPE CONNECTION W24G W36G W42G W60G...

Страница 27: ...c foot test dial and allowing 4 minutes to show any movement and by soaping each pipe connection and watching for bubbles If a leak is found make the necessary repairs immediately and repeat the above...

Страница 28: ...kits may be purchased from your local distributor 5 Slowly open equipment shut off valve in gas supply line just ahead of furnace Start furnace following Operating Instructions on front door 6 Slowly...

Страница 29: ...the furnace gas input 9 If you left water heater dryer or range pilots on allow for them in calculating correct furnace gas input A quick way is to allow 1 000 BTU per hour for a water heater 500 BTU...

Страница 30: ...5 7 0 6 0 0 5 7 6 6 0 8 8 5 0 4 3 5 6 2 6 8 6 5 0 8 1 3 6 8 1 9 4 5 0 2 0 1 6 0 6 4 3 5 0 0 4 9 5 8 8 4 2 5 0 2 3 8 5 3 7 2 1 5 0 7 9 6 5 4 4 5 0 5 0 6 1 6 5 2 7 5 9 4 0 8 0 5 5 5 6 9 8 4 5 0 4 4 5 4...

Страница 31: ...F 0 0 0 0 1 o t 1 0 0 8 h c t i w S e r u s s e r P s e r i u q e R e g n a h C e c i f i r O d n a e g n a h C t n e t n o C U T B n o d e s a B U T B 0 5 2 0 2 r e n r u B r e P 9 4 7 0 0 7 0 6 2 0...

Страница 32: ...r e d 0 1 l a n o i t p o l a n o i t p O d l e i F 0 1 d e t r e v n o C e t a r e D t a e H s a G e u l a V t F u C U T B o N t e e F 0 0 0 6 o t p U t p e c x E s e g n a h C t n e t n o C U T B r...

Страница 33: ...ximately 2 feet from furnace Locate thermometer tip in center of plenum to ensure proper temperature measurement 6 Place second thermometer in return air duct approximately 2 feet from furnace Locate...

Страница 34: ...d Feature If the high pressure switch opens the compressor contactor will de energize immediately The lockout timer will go into a soft lockout and stay in soft lockout until the high pressure switch...

Страница 35: ...ke DOM timing on power up and after power interruptions is equal to 2 minutes plus 10 of Delay on Break DOB setting 0 5 minute 30 seconds DOB 123 second DOM 1 0 minute 60 seconds DOB 126 second DOM 2...

Страница 36: ...Manual 2100 535 Page 36 of 71 26 LIGHTING AND SHUTDOWN INSTRUCTIONS FIGURE 15 INSTRUCTION LABEL...

Страница 37: ...ht on small mirror or an extension handle Remove the screws securing the inducer and collector box Now inspect the upper tubes of the heat exchanger Check the exterior of the heat exchanger and the in...

Страница 38: ...sure the supply and return air flange sleeves or duct work are securely fastened to unit and physically sound d Supply and return grilles must be open and free from obstructions e Inspect to make sure...

Страница 39: ...F OPERATION COOLING On a call for cooling from the room thermostat the high speed blower relay will be energized as well as the compressor contactor Following termination of the cooling cycle the blow...

Страница 40: ...n i g e b g n i m i t y a l e d f f o n a f t a e H d e z i g r e n e e d l o o c r o f l l a c s n i g e b t a t s o m r e h T d e z i g r e n e e r s l a n i m r e t 1 Y d n a G d e z i g r e n e s...

Страница 41: ...it is desirable to have both HEAT COOL blower motor speed at the same speed install a jumper wire between HEAT and COOL terminals of the integrated furnace control board and place both unused motor s...

Страница 42: ...0 7 0 2 1 1 0 2 1 1 0 4 9 4 0 0 9 7 0 3 0 1 0 3 0 1 0 6 8 5 0 0 1 9 0 1 7 0 5 9 6 0 0 0 8 0 4 8 P S E s e h c n I H2 O E D O M G N I L O O C E D O M G N I T A E H d n a N A F L A U N A M l i o C t e W...

Страница 43: ...0 8 7 6 0 0 4 9 0 8 9 0 4 8 0 6 6 0 8 9 0 4 8 0 6 6 P S E s e h c n I H2 O E D O M G N I L O O C E D O M G N I T A E H d n a N A F L A U N A M l i o C t e W t u p n I U T B 0 0 0 8 6 t u p n I U T B...

Страница 44: ...1 0 3 0 1 0 9 1 1 0 3 0 1 0 6 8 5 0 0 5 0 1 0 9 0 1 0 5 9 0 9 0 1 0 5 9 6 0 0 4 9 0 8 9 0 8 9 0 4 8 P S E s e h c n I H2 O E D O M G N I L O O C E D O M G N I T A E H d n a N A F L A U N A M l i o C t...

Страница 45: ...1 1 0 3 4 1 0 3 1 1 P S E s e h c n I Hs O E D O M G N I L O O C N A F L A U N A M d n a E D O M G N I T A E H l i o C t e W U T B 0 0 0 0 0 1 t u p n I U T B 0 0 0 0 9 h g i H m u i d e M w o L h g...

Страница 46: ...0 4 3 1 0 3 4 1 0 3 4 1 0 3 1 1 P S E s e h c n I Hs O E D O M G N I L O O C N A F L A U N A M d n a E D O M G N I T A E H l i o C t e W U T B 0 0 0 0 0 1 t u p n I U T B 0 0 0 0 9 h g i H m u i d e...

Страница 47: ...3 1 0 3 4 1 0 3 4 1 0 3 1 1 P S E s e h c n I Hs O E D O M G N I L O O C N A F L A U N A M d n a E D O M G N I T A E H l i o C t e W U T B 0 0 0 0 0 1 t u p n I U T B 0 0 0 0 9 h g i H m u i d e M w...

Страница 48: ...c e l e s e h t r o f e t a r e p o l l i w r e w o l b r i a t r o f m o c e h t e t a r e p o o t e u n i t n o c l l i w r e w o l b r i a t r o f m o c e h t n o i t a r e p o S T I N U Y T E F A...

Страница 49: ...c o l B G Y 3 1 W m o r F s t u p t u O d r a o B d r a o B o t s t u p n I G Y D 2 W 1 G V W T O Y e d o M g n i l o o C d e i p u c c o n U X X X X e d o M g n i l o o C d e i p u c c O X X X X e d...

Страница 50: ...gizes both the compressor circuit and the three way valve thus directing the hot refrigerant discharge gas into a separate desuperheating condenser circuit which reheats the conditioned air before it...

Страница 51: ...5 6 2 0 3 1 0 9 2 2 3 1 4 1 3 5 3 1 9 3 3 7 3 1 4 6 3 9 3 1 8 8 3 2 4 1 3 1 4 4 4 1 8 3 4 6 4 1 6 6 4 7 4 1 5 9 4 9 4 1 4 2 5 0 5 1 2 5 5 2 5 1 1 8 5 3 5 1 0 1 6 B D g e d 5 8 B W g e d 2 7 e d i S w...

Страница 52: ...for nitrogen oxide emission levels Refer to Figure 21 for NOx insert information IMPORTANT For propane LP conversions the NOx reduction screen inserts shown below must be removed This is accomplished...

Страница 53: ...8 5 9 5 6 C A 3 6 5 6 0 9 5 6 0 0 2 5 1 0 5 9 0 5 1 6 1 0 4 2 5 1 0 0 0 1 8 0 5 1 1 5 m u h e D 5 2 6 5 7 0 5 5 7 0 0 0 3 3 0 0 3 5 2 0 0 7 7 7 7 0 6 2 7 0 0 0 1 9 0 5 1 2 5 C A 5 2 6 5 7 0 5 5 7 0 0...

Страница 54: ...5 8 1 5 C A 3 6 5 6 0 9 5 6 0 5 7 4 2 0 0 1 2 0 5 8 6 2 0 3 3 5 2 0 5 5 1 0 8 5 2 6 6 m u h e D 5 2 6 5 7 0 5 5 7 0 5 0 0 5 0 0 2 8 3 0 5 8 1 1 6 7 0 8 1 1 1 0 5 5 1 4 1 5 5 2 5 C A 5 2 6 5 7 0 5 5 7...

Страница 55: ...4 5 6 C D 1 G 0 3 W 3 7 3 5 8 0 4 6 6 4 7 3 5 8 0 4 7 6 A D 1 G 6 3 W 1 5 1 5 8 0 4 2 6 2 5 1 5 8 0 4 3 6 B D 1 G 6 3 W 1 5 2 5 8 0 4 4 6 2 5 2 5 8 0 4 5 6 C D 1 G 6 3 W 3 7 3 5 8 0 4 6 6 4 7 3 5 8 0...

Страница 56: ...ack 69 BLACK WHITE BLACK WHITE BLACK SPEED 150 208 230 60 1 OPT 135 BLACK WHITE BLACK BLACK 120 FUSE BLACK BLACK P3 BROWN GRAY BROWN BLACK WHITE BLACK USE COPPER CONDUCTORS SUITABLE FOR AT LEAST 75 C...

Страница 57: ...Manual 2100 535 Page 57 of 71 W24G1DA W48G1DA W60G1DA 230 208 60 1...

Страница 58: ...K 65 PINK CONTROL 67 DEHUM YELLOW 61 RELAY LOCKOUT BLACK BLACK 69 BLACK BLACK BLACK SPEED 150 BLACK WHITE BLACK WHITE 135 BLACK WHITE BLACK BLACK 120 FUSE BLACK BLACK P3 BROWN GRAY BROWN BLACK WHITE B...

Страница 59: ...Manual 2100 535 Page 59 of 71 W24G1DB W48G1DB W60G1DB 230 208 60 3...

Страница 60: ...2 3 4 5 6 8 9 7 12 10 11 A BLUE L2 A L3 BLUE 55 BLUE PURPLE PURPLE WHITE PURPLE PURPLE PURPLE WHITE C MV NO MV ORANGE ORANGE YELLOW YELLOW YELLOW YELLOW YELLOW BLACK YELLOW RED YELLOW YELLOW YELLOW Y...

Страница 61: ...Manual 2100 535 Page 61 of 71 W24G1DC 460 60 3...

Страница 62: ...43 RED 39 BLACK PINK L2 L1 BLUE BLUE BLUE 1 2 3 4 5 6 8 9 7 12 10 BLUE 11 BLUE A BLUE PURPLE PURPLE NO C MV MV ORANGE YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW RED A YELLOW Brown Brown RED RED...

Страница 63: ...Manual 2100 535 Page 63 of 71 W30G1DA W36G1DA W42G1DA 230 208 60 1...

Страница 64: ...LUE BLUE L2 BLUE A L3 A BLUE PURPLE PURPLE NO C MV MV 32 ORANGE YELLOW YELLOW BLACK YELLOW YELLOW YELLOW YELLOW YELLOW BLACK YELLOW RED YELLOW YELLOW YELLOW YELLOW Brown Brown Indoor RED RED RED RED W...

Страница 65: ...Manual 2100 535 Page 65 of 71 W30G1DB W36G1DB W42G1DB 230 208 60 3...

Страница 66: ...65 52 66 WHITE BLACK DEHUM SPEED 150 TERM BLOCK BLACK 135 BLACK BLACK WHITE BLACK 120 FUSE BLACK BLACK P3 BROWN GRAY BROWN CONTROL BLACK OPT 460 60 3 BLACK WHITE BLACK WHITE BLACK WHITE BLACK BLACK W...

Страница 67: ...Manual 2100 535 Page 67 of 71 W30G1DC W36G1DC W42G1DC 460 60 3...

Страница 68: ...ECT IF OPTION NOT USED PINK L2 L1 BLUE BLUE BLUE 1 2 3 4 5 6 8 9 7 12 10 BLUE 11 BLUE A BLUE PURPLE PURPLE NO C MV MV ORANGE YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW RED A YELLOW Brown Brown R...

Страница 69: ...0 11 BLUE BLUE L2 BLUE A L3 A BLUE PURPLE PURPLE NO C MV MV 32 ORANGE YELLOW YELLOW BLACK YELLOW YELLOW YELLOW YELLOW YELLOW BLACK YELLOW RED YELLOW YELLOW YELLOW YELLOW Brown Brown RED RED RED RED WH...

Страница 70: ...BLUE 1 2 3 4 5 6 8 9 7 12 10 11 BLUE L3 L2 A A BLUE PURPLE PURPLE PURPLE WHITE PURPLE PURPLE WHITE NO C MV MV ORANGE ORANGE YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW BLACK YELLOW RED YELLOW YELLOW YE...

Страница 71: ...Manual 2100 535 Page 71 of 71 W48G1DC W60G1DC 460 60 3...

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