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Page 

1 of 54

Bard Manufacturing Company, Inc. 

Bryan, Ohio 43506 

www.bardhvac.com

Manual: 

2100-695

Supersedes: 

NEW

 

Date: 

5-10-19

SERVICE INSTRUCTIONS

FUSION-TEC

®

 WALL-MOUNT

AIR CONDITIONER

Models:

WR36BPA   WR58BPA

WR36BPB   WR58BPB

NOTE:  LC6000 controller is required for operation when 

WR**BP* units are used.

Содержание FUSION-TEC WR36BPA

Страница 1: ...an Ohio 43506 www bardhvac com Manual 2100 695 Supersedes NEW Date 5 10 19 SERVICE INSTRUCTIONS FUSION TEC WALL MOUNT AIR CONDITIONER Models WR36BPA WR58BPA WR36BPB WR58BPB NOTE LC6000 controller is r...

Страница 2: ...eration 19 EEV Superheat Control 19 Additional EEV Alarms 19 Low Superheat Alarm 19 Indoor Airflow 19 Indoor Airflow Components 19 Blower 19 Blower Status Switch 20 Blower Status Alarm 21 Filters 22 D...

Страница 3: ...ting Suction Temperature Sensor Values 18 Figure 30 Adjusting Freeze Setpoint and Alarm Delay 18 Figure 31 Putting Blower Output into Override Mode 19 Figure 32 Dirty Filter Switch Blower Status Switc...

Страница 4: ...n is made See Additional Publications for information on codes and standards Sizing of systems for proposed installation should be based on heat loss and heat gain calculations made according to metho...

Страница 5: ...s to be limited to the most extreme situations DANGER signs should not be used for property damage hazards unless personal injury risk appropriate to these levels is also involved WARNING Indicate s a...

Страница 6: ...iewed and adjusted from the TEC EYE display The program and operating parameters are permanently stored on FLASH MEMORY in case of power failure The TEC EYE connects to the wall mount unit control boa...

Страница 7: ...e time return air temperature RAT mixed air temperature MAT supply air temperature SAT outdoor air temperature OAT outdoor air humidity OAH and outdoor dew point ODP conditions Blower Message Descript...

Страница 8: ...re 3 Press the ENTER key when the desired icon is displayed FIGURE 3 Quick Menu Icons Alarm Log Information Setpoints NOTE Screenshots shown in this manual reflect default settings when applicable Qui...

Страница 9: ...ed temperature suction line temperature suction line pressures suction saturated temperature super heat sub cooling and electronic expansion valve position FIGURE 7 A C Circuit Measurements Last 24 Ho...

Страница 10: ...dress for the system to operate correctly with th LC controller Ex 1 2 3 14 depending on the number of units The wall mount unit address is displayed in the upper right corner on the Status screen on...

Страница 11: ...allowed for heating stage Reset to Factory Defaults To reset to factory default settings 1 Press MENU key to go to the Main Menu screen 2 Use UP or DOWN keys and ENTER key to enter ENGINEER password...

Страница 12: ...ALARM function key As an option an alarm condition may also be enunciated by an audible alarm signal An alarm is acknowledged by pressing the ALARM key This calls up alarm display screen s that provi...

Страница 13: ...air can be made Zone When paired with a supervisory controller that uses zones to control groups of wall units this unit uses the zone setting to relay to the supervisory controller what zone it is se...

Страница 14: ...int Deadband Off On 55 F 56 F 57 F 58 F 59 F 60 F 61 F 62 F 63 F 64 F 65 F 66 F Heat Stage 1 Setpoint 2 Press ENTER key to scroll to Cool Setpoint or Heat Setpoint see Figure 4 on page 8 3 Press UP or...

Страница 15: ...ial the unit will enable electric heat stage 2 if available Each stage will then be disabled when the return air temperature reaches the setpoint plus the stage off differential Staging The unit will...

Страница 16: ...ing Heating Stage Differentials FIGURE 23 Adjusting Cooling Stage Differentials 10 Repeat steps 6 through 9 for Stage 2 and Stage 3 differentials 11 Press ESCAPE key several times to return to Main Me...

Страница 17: ...uperheat calculation that determines the EEV position This sensor can be verified and adjusted by 1 Press MENU key to go to the Main Menu screen 2 Press UP or DOWN keys and ENTER key to enter TECHNICI...

Страница 18: ...onfig press ENTER key 4 Press UP or DOWN keys to scroll to Suct Temp Sensor C8 5 Verify the measurement displayed on screen is accurate see Figure 29 6 If the measurement needs to be adjusted apply an...

Страница 19: ...lue is at or below 5 F At this point the control will aggressively close the valve to prevent flood back The second form occurs at low ambient temperatures This control will slightly raise the superhe...

Страница 20: ...Maximum ESP of Operation Electric Heat Only Unit is rated for free blow non ducted operation with SGR 5W Supply Grille and RGR 5W Return Grille Model Static Pressure A0Z A05 00 00 B0Z B06 00 00 Blower...

Страница 21: ...ply SG and return RG grilles installed during testing Pressure switch adjustment may be necessary due to variations in filter type installation and room pressure Bard recommends filter switch be set a...

Страница 22: ...y be necessary to ensure proper operation See Table 8 and Figure 35 to aid in setting the filter switch to operate at different percentages of filter blockage Dirty Filter Alarm The wall mount unit is...

Страница 23: ...rately from the LC For more information on the high sensible command from LC please see LC6000 Service Instructions 2100 669 FIGURE 36 Enabling High Sensible Mode Additional Indoor Airflow Alarms Supp...

Страница 24: ...in Menu screen 2 Press UP or DOWN keys and ENTER key to enter TECHNICIAN password 1313 3 Press UP or DOWN keys to scroll to I O Config press ENTER key 4 Press UP or DOWN keys to scroll to Liquid Pr Se...

Страница 25: ...cenarios or decrease for low ambient scenarios Because the control is dependent on both the outdoor temperature sensor and the liquid line pressure sensor the controller will alter its operation if a...

Страница 26: ...wired identically internally As a result once the correct phasing is determined for a specific system or installation connecting properly phased power leads to the same Fusite terminal should maintain...

Страница 27: ...ltage has dropped and allows the voltage to recover This delay only happens when the CC terminal energizes The delay can be set to 500 milliseconds A DIP switch 1000 milliseconds B DIP switch or 1500...

Страница 28: ...nabled when the unit in orphan mode or LC provide a cooling stage 1 call The compressor call from the controller has several delays that may affect the start or stop time of the compressor in regards...

Страница 29: ...s UP or DOWN keys to scroll to System Config press ENTER key 4 Press UP or DOWN keys to scroll to Alarm Setup A6 5 Press ENTER key to scroll to Delay to adjust how long the compressor waits before tur...

Страница 30: ...10 Press UP or DOWN keys to change the value from ON to OFF 11 Press ENTER key to save Dust Sensor Failure Alarm When the sensor reads a value that is outside of the acceptable 0 to 100 range an alarm...

Страница 31: ...NTER key to save value 10 Press ESCAPE key several times to return to Main Menu screen Damper Switch The economizer utilizes a magnetic switch to determine if the damper is operating correctly This sw...

Страница 32: ...the economizer damper actuator to the 0 position and the damper switch indicates the damper is not closed after a delay of 300 seconds the controller will generate a damper failed to close alarm This...

Страница 33: ...R key to save the value Supply Temperature Sensor Failure Alarm When the sensor reads a value that is outside of the acceptable 41 0 to 303 0 range an alarm will be generated indicating the sensor has...

Страница 34: ...nt until the control type that it is used with is selected 8 If control type is other than None the cursor should now be on the OD Temp Set parameter 9 Press UP or DOWN keys to change the parameter to...

Страница 35: ...w the indoor temperature The cooling demand will be automatically set to 100 in this mode meaning mechanical cooling should be operating at full capacity while this mode is active This will stay activ...

Страница 36: ...nd switch form a loop that when connected to the BG1000 controller will cause the system to go into alarm if any of the front panels or coil assemblies are removed without being disarmed The speaker p...

Страница 37: ...Finish 5 Desert Brown Baked Enamel Finish 8 Dark Bronze Baked Enamel Finish PLACEHOLDER X Future Use COIL AND UNIT COATING OPTIONS X Copper Aluminum Evaporator Coil Copper Aluminum Condenser Coil 1 C...

Страница 38: ...s Red Green 40 ohms White Green 80 ohms Blue Yellow 83 ohms 24VAC Hot 24VAC Common Unit Disable Relay Switch Dirty Filter Switch Compressor Alarm Relay Micro USB Damper Blade Switch Airflow Switch Dig...

Страница 39: ...ty Sensor Analog Input 4mA to 20mA B6 Dust Sensor Board Analog Input 0 5VDC B7 Suction Temperature Sensor Analog Input 10K Ohm Curve J GND Analog Ground VDC 24VDC to Outdoor Humidity Sensor B8 Liquid...

Страница 40: ...t it must come out of the charging cylinder tank as a liquid to avoid any fractionation and to insure optimal system performance Refer to instructions for the cylinder that is being utilized for prope...

Страница 41: ...129 318 130 340 131 365 132 389 133 414 134 440 136 467 137 495 137 527 139 553 140 584 80 67 Low Side High Side 138 326 139 349 140 374 141 399 142 425 143 451 145 479 146 508 147 537 149 567 150 59...

Страница 42: ...an individual unit to be disconnected from the Bard Guard security system for an extended period of service time longer than the maximum 250 minutes disarm time place a jumper across the appropriate t...

Страница 43: ...e The humidity sensor is connected to the sensor control board via the J13 connector The thermocouple wires are loose in the sensor housing and require a butt splice connector or wire nut to connect t...

Страница 44: ...39 3 9 24 676 40 4 4 24 063 41 5 0 23 467 42 5 6 22 887 43 6 1 22 323 44 6 7 21 775 45 7 2 21 242 46 7 8 20 724 47 8 3 20 220 48 8 9 19 730 49 9 4 19 253 50 10 0 18 789 Temperature Resistance F C 51 1...

Страница 45: ...0 78 16 480 79 16 640 80 16 800 81 16 960 82 17 120 83 17 280 84 17 440 85 17 600 86 17 760 87 17 920 88 18 080 89 18 240 90 18 400 91 18 560 92 18 720 93 18 880 94 19 040 95 19 200 96 19 360 97 19 52...

Страница 46: ...d to override the output to a test signal See Figure 63 for DIP switch output configuration NOTE If any DIP switches are disrupted they will need to be returned to the off state in order for the humid...

Страница 47: ...057 Blower Status Switch Dirty Filter Switch FIGURE 64 8301 057 Air Differential Switch Terminals Terminals 1 Normally Closed 2 Normally Open 3 Common NOTE Contact position is in resting state P2 P1 P...

Страница 48: ...t of the connectors ii Scars in insulation exposing bare wire C If communication cable is damaged i Replace communication cable D If communication cable is not damaged i Carefully reconnect the dust s...

Страница 49: ...Manual 2100 695 Page 49 of 54 FIGURE 66 Dust Sensor Alarm Board Power Supply Check...

Страница 50: ...3 64 228 3 69 231 3 74 234 3 79 237 3 83 240 3 88 243 3 93 246 3 98 249 4 03 252 4 08 255 4 13 258 4 17 261 4 22 264 4 27 267 4 32 270 4 37 273 4 42 276 4 47 279 4 51 282 4 56 285 4 61 288 4 66 291 4...

Страница 51: ...3 474 103 39 4 5446 10 23 3 118 108 28 2 2 36 583 66 18 9 13 137 104 40 0 5326 9 22 8 114 272 29 1 7 35 548 67 19 4 12 810 105 40 6 5208 8 22 2 110 575 30 1 1 34 545 68 20 0 12 492 106 41 1 5094 7 21...

Страница 52: ...8 113 45 4656 114 8 46 4490 116 6 47 4332 118 4 48 4180 120 2 49 4034 122 50 3893 123 8 51 3759 125 6 52 3629 127 4 53 3505 192 2 54 3386 131 55 3271 132 8 56 3160 134 6 57 3054 136 4 58 2952 138 2 59...

Страница 53: ...285 295 20 1 2 315 300 20 4 2 346 305 20 8 2 377 310 21 1 2 408 315 21 4 2 439 320 21 8 2 469 325 22 1 2 500 Pressure Signal PSI Bar Vdc 330 22 5 2 531 335 22 8 2 562 340 23 1 2 592 345 23 5 2 623 35...

Страница 54: ...2 324 116 7 9 2 356 118 8 0 2 388 120 8 2 2 420 122 8 3 2 452 124 8 4 2 484 126 8 6 2 516 Pressure Signal PSI Bar Vdc 128 8 7 2 548 130 8 8 2 580 132 9 0 2 612 134 9 1 2 644 136 9 3 2 676 138 9 4 2 7...

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